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Conference back40::soapbox

Title:Soapbox. Just Soapbox.
Notice:No more new notes
Moderator:WAHOO::LEVESQUEONS
Created:Thu Nov 17 1994
Last Modified:Fri Jun 06 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:862
Total number of notes:339684

858.0. "The History Of Nitrogen" by POLAR::RICHARDSON (got any spare change?) Wed May 07 1997 17:33

    Well?
T.RTitleUserPersonal
Name
DateLines
858.1CSLALL::HENDERSONGive the world a smile each dayWed May 07 1997 17:388

 It's a real gas, I hear.




 Jim
858.2POLAR::RICHARDSONgot any spare change?Wed May 07 1997 17:391
    OK! Let me atom!
858.3SMURF::WALTERSWed May 07 1997 17:402
    You're in your element.
    
858.4POLAR::RICHARDSONgot any spare change?Wed May 07 1997 17:413
    we share a special bond.
    
    Isn't it ionic? Don't you think?
858.5NGAAS::BRAUCHERAnd nothing else mattersWed May 07 1997 17:4718
    
      Element #7 (Group V, with phosphorus #15, Vanadium #23, Arsenic #33,
    Niobium, Antinomy, Tantalum, Bismuth.  Common isoyopes 14, 15 (also
    rarely 13,16,17) international atomic weight 14.008, valence 3 or 5.
    The second shell is 2s, 3p. From the Latin for niter-forming.
    
      melting point -209.86 degrees C, boiling point -195.8 C, density
     1.2506 g/l. specific gravity liquid 0.808 at -195.8 C, solid
     1.026 at -252 C.  Discovered by Daniel Rutherford in 1772.  Makes
     up 78% of air by volume.  Atmosphere contains approx. 400 billion
     tons.  From this inexhaustible source it can be obtained by
     liquifaction, or by fractional distillation.  The element is so
     inert that Lavoisier named it 'azote', without life, yet its compounds
     are so active as to be most important in foods, poisons, fertilizers
     and explosives.
    
      More to come, bb
    
858.6more N...GAAS::BRAUCHERAnd nothing else mattersWed May 07 1997 17:5716
    
      Nitrogen is also easily prepared by heating a water solution of
     ammonium nitrite (made from ammonium chloride and sodium nitrite).
     Nitrogen is colorless, odorless, and a generally inert element.
     When heated it will combine directly with magnesium, lithium,
     or calcium.  When mixed with oxygen and subjected to electrical
     sparks it forms first nitric oxide (NO) and then peroxide (NO2).
     When heated under pressure with a catalyst with hydrigen, ammonia
     is formed (Haber process).  The ammonia thus formed when oxidized
     becomes nitric acid (Ostwald process).  Sodium and potassium
     nitrates are formed by the decomposition of organic matter with
     compounds of the metals present.  In dry areas, these 'saltpeters'
     are found in quantity.  Chief compounds are ammonia, nitric acid,
     the nitrates, and the five oxides N2O, NO, N2O3, NO2, and N2O5.
    
      bb
858.7nitrides in our future...GAAS::BRAUCHERAnd nothing else mattersWed May 07 1997 18:1311
    
      The nitrides of titanium, zirconium, hafnium, vanadium, niobium,
     tantalum, chromium, thorium and unanium (TiN, ZrN, HfN, VN, NbN,
     Ta2N, CrN, ThN, and UN) are amongst the highest melting point
     refractory ceramics (the melting point of HfN is 3310 C).  All
     but Tantalum are cubic NaCl table-salt like crystals, and are
     being produced as strong, lightweight engineered materials for
     hot, corrosive environments, or where the coefficient of expansion
     must be extremely low.
    
      bb
858.8some formulae...GAAS::BRAUCHERAnd nothing else mattersWed May 07 1997 18:225
    
      nitrite is anything(NO2), nitrate anything(NO3), nitric acid HNO3,
     ammonia NH3, ammonium NH4.  In air, nitrogen forms N2 molecules.
    
      bb
858.9EVMS::MORONEYvi vi vi - Editor of the BeastWed May 07 1997 19:089
No, no. It's the _history_ of nitrogen.

Let's see.  A long time ago there was these hydrogen atoms, floating out
in space.  They were attracted to each other.  Soon, they formed a star. A
really big star.  The hydrogen started getting hot.  So hot they smashed
into each other.  Sometimes several stuck together to form helium atoms.
But they got even hotter.  And then...

Oh, never mind.
858.10APACHE::KEITHDr. DeuceThu May 08 1997 12:263473
    I guess that this note is a follow on to the gasoline/hydrogen NOx
    discussion. Therefor:
    
    
                         Everything about gasoline

---------------------------------------------------------------------------

Archive-name: autos-tech/gasoline/part1
Posting-Frequency: monthly
Last-modified: 18 Jan 1995
Version: 1.00

           FAQ: Automotive Gasoline
                  Bruce Hamilton
                B.Hamilton@irl.cri.nz

Changes: none

------------------------------

Subject: 1. Introduction and Intent

The intent of this FAQ is to provide some basic information on gasolines and
other fuels for spark ignition engines used in automobiles. The toxicity and
environmental reasons for recent and planned future changes to gasoline are
discussed, along with recent and proposed changes in composition of gasoline.
This FAQ intended to help readers choose the most appropriate fuel for
vehicles, assist with the diagnosis of fuel-related problems, and to
understand the significance of most gasoline properties listed in fuel
specifications. I make no apologies for the fairly heavy emphasis on
chemistry, it is the  only sensible way to describe the oxidation of
hydrocarbon fuels to produce energy, water, and carbon dioxide.

------------------------------

Subject: 2. Table of Contents

        1. Introduction and Intent
        2. Table of Contents
        3. What Advantage will I gain from reading this FAQ?
        4. What is Gasoline?
          4.1  Where does crude oil come from?.
          4.2  When will we run out of crude oil?.
          4.3  What is the history of gasoline?
          4.4  What are the hydrocarbons in gasoline?
          4.5  What are oxygenates?
          4.6  Why were alkyl lead compounds added?
          4.7  Why not use other organometallic compounds?
          4.8  What do the refining processes do?
          4.9  What energy is released when gasoline is burned?
          4.10 What are the gasoline specifications?
          4.11 What are the effects of the specified fuel properties?
          4.12 Are brands different?
          4.13 What is a typical composition?
          4.14 Is gasoline toxic or carcinogenic?
          4.15 Is unleaded gasoline more toxic than leaded?
        5. Why is Gasoline Composition Changing?
          5.1  Why pick on cars and gasoline?
          5.2  Why are there seasonal changes?
          5.3  Why were alkyl lead compounds removed?
          5.4  Why are evaporative emissions a problem?
          5.5  Why control tailpipe emissions?
          5.6  Why do exhaust catalysts influence fuel composition?
          5.7  Why are "cold start" emissions so important?
          5.8  When will the emissions be "clean enough"?
          5.9  Why are only some gasoline compounds restricted?
          5.10 What does "renewable" fuel/oxygenate mean?
          5.11 Will oxygenated gasoline damage my vehicle?
          5.12 What does "reactivity" of emissions mean?
          5.13 What are "carbonyl" compounds?
          5.14 What are "gross polluters"?
        6. What do Fuel Octane ratings really indicate?
          6.1  Who invented Octane Ratings?
          6.2  Why do we need Octane Ratings?
          6.3  What fuel property does the Octane Rating measure?
          6.4  Why are two ratings used to obtain the pump rating?
          6.5  What does the Motor Octane rating measure?
          6.6  What does the Research Octane rating measure?
          6.7  Why is the difference called "sensitivity"?
          6.8  What sort of engine is used to rate fuels?
          6.9  How is the Octane rating determined?
          6.10 What is the Octane Distribution of the fuel?
          6.11 What is a "delta Research Octane number"?
          6.12 How do other fuel properties affect octane?
          6.13 Can higher octane fuels give me more power?
          6.14 Does low octane fuel increase engine wear?
          6.15 Can I mix different octane fuel grades?
          6.16 What happens if I use the wrong octane fuel?
          6.17 Can I tune the engine to use another octane fuel?
          6.18 How can I increase the fuel octane?
          6.19 Are aviation gasoline octane numbers comparable?
        7. What parameters determine octane requirement?
          7.1  What is the effect of Compression ratio?
          7.2  What is the effect of changing the air/fuel ratio?
          7.3  What is the effect of changing the ignition timing
          7.4  What is the effect of engine management systems?
          7.5  What is the effect of temperature and Load?
          7.6  What is the effect of engine speed?
          7.7  What is the effect of engine deposits?
          7.8  What is the Road octane requirement of an vehicle?
          7.9  What is the effect of air temperature?.
          7.10 What is the effect of altitude?.
          7.11 What is the effect of humidity?.
          7.12 What does water injection achieve?.
        8. How can I identify and cure other fuel-related problems?
          8.1  What causes an empty fuel tank?
          8.2  Is knock the only abnormal combustion problem?
          8.3  Can I prevent carburetter icing?
          8.4  Should I store fuel to avoid the oxygenate season?
          8.5  Can I improve fuel economy by using quality gasolines?
          8.6  What is "stale" fuel, and should I use it?
          8.7  How can I remove water in the fuel tank?
          8.8  Can I use unleaded on older vehicles?
        9. Alternative Fuels and Additives
          9.1  Do fuel additives work?
          9.2  Can a quality fuel help a sick engine?
          9.3  What are the advantages of alcohols and ethers?
          9.4  Why are CNG and LPG considered "cleaner" fuels.
          9.5  Why are hydrogen-powered cars not available?
          9.6  What are "fuel cells" ?
          9.7  What is a "hybrid" vehicle?
          9.8  What about other alternative fuels?
          9.9  What about alternative oxidants?
       10. Historical Legends
         10.1  The myth of Triptane
         10.2  From Honda Civic to Formula 1 winner.
       11. References
         11.1  Books and Research Papers
         11.2  Suggested Further Reading

------------------------------

Subject: 3. What Advantage will I gain from reading this FAQ?

This FAQ is intended to provide a fairly technical description of what
gasoline contains, how it is specified, and how the properties affect the
performance in your vehicle. The regulations governing gasoline have
changed, and are continuing to change. These changes have made much of the
traditional lore about gasoline obsolete. Motorists may wish to understand
a little more about gasoline to ensure they obtain the best value, and the
most appropriate fuel for their vehicle. There is no point in prematurely
destroying your second most expensive purchase by using unsuitable fuel,
just as there is no point in wasting hard-earned money on higher octane
fuel that your automobile can not utilize. Note that this FAQ does not
discuss the relative advantages of specific brands of gasolines, it is
only intended to discuss the generic properties of gasolines.

------------------------------

Subject: 4. What is Gasoline?

4.1  Where does crude oil come from?.

The generally-accepted origin of crude oil is from plant life up to 3
billion years ago, but predominantly from 100 to 600 million years ago [1].
"Dead vegetarian dino dinner" is more correct than "dead dinos".
The molecular structure of the hydrocarbons and other compounds present
in fossil fuels can be linked to the leaf waxes and other plant molecules of
marine and terrestrial plants believed to exist during that era. There are
various biogenic marker chemicals such as isoprenoids from terpenes,
porphyrins and aromatics from natural pigments, pristane and phytane from
the hydrolysis of chlorophyll, and normal alkanes from waxes, whose size
and shape can not be explained by known geological processes [2]. The
presence of optical activity and the carbon isotopic ratios also indicate a
biological origin [3]. There is another hypothesis that suggests crude oil
is derived from methane from the earth's interior. The current main
proponent of this abiotic theory is Thomas Gold, however abiotic and
extraterrestrial origins for fossil fuels were also considered at the turn
of the century, and were discarded then.

4.2  When will we run out of crude oil?

It has been estimated that the planet contains over 1.4 x 10^15 tonnes of
petroleum, however much of this is too dilute or inaccessible for current
technology to recover [4]. The petroleum industry uses a measure called
the Reserves/Production ratio (R/P) to monitor how production and
exploration are linked. This is based on the concept of "proved" reserves
of crude oil, which are generally taken to be those quantities which
geological and engineering information indicate with reasonable certainty
can be recovered in the future from known reservoirs under existing economic
and operating conditions. The Reserves/Production ratio is the above
reserves divided by the production in the last year, and the result is the
length of time that those remaining reserves would last if production were
to continue at the current level [5]. It is important to note those
definitions, as the price of oil increases, marginal fields become "proved
reserves", thus we are unlikely to "run out" of oil, as more fields will
become economic as the price rises. If the price exceeds $30/bbl then
alternative fuels may become competitive, and at $50-60/bbl coal-derived
liquid fuels are economic, as are many biomass-derived fuels and other
energy sources [6]. One barrel of oil equals 0.158987 m3. The current price
for Brent Crude is approx. $18/bbl. The R/P ratio has increased from 27
years (1979) to 43.1 years (1993) [5]. Now, some numbers.
( billion = 1 x 10^9. trillion = 1 x 10^12 ).

Crude Oil              Proved Reserves                  R/P Ratio
Middle East                89.6 billion tonnes           95.1 year
USA                         4.0                           9.9 years
Total World               136.7                          43.1 years

Coal                   Proved Reserves                  R/P Ratio
USA                       240.56 billion tonnes         267 years
Total World             1,039.182                       236 years

Natural Gas            Proved Reserves                  R/P Ratio
USA                         4.7 trillion cubic metres     8.8 years
Total World               142.0                          64.9 years.

4.3  What is the history of gasoline?

In the late 19th Century the most suitable fuels for the automobile
were coal tar distillates and the lighter fractions from the distillation
of crude oil. During the early 20th Century the oil companies were
producing gasoline as a simple distillate from petroleum, but the
automotive engines were rapidly being improved and required a more
suitable fuel. During the 1910s, laws prohibited the storage of gasolines
on residential properties, so Charles F. Kettering ( yes - he of ignition
system fame ) modified an IC engine to run on kerosine. However the
kerosine-fuelled engine would "knock" and crack the cylinder head and
pistons. He assigned Thomas Midgley Jr. to confirm that the cause was
from the kerosine droplets vaporising on combustion as they presumed .
Midgley demonstrated that the knock was caused by a rapid rise in
pressure after ignition, not during preignition as believed [7]. This
then lead to the long search for anti-knock agents, culminating in
tetra ethyl lead [8]. Typical mid-1920s gasolines were 40 - 60 Octane [9].

Because sulfur in gasoline inhibited the octane-enhancing effect
of the alkyl lead, the sulfur content of the thermally-cracked refinery
streams for gasolines was restricted. By the 1930s, the petroleum
industry had determined that the larger hydrocarbon molecules (kerosine)
had major adverse effects on the octane of gasoline, and were developing
consistent specifications for desired properties. By the 1940s catalytic
cracking was introduced, and gasoline compositions became fairly consistent
between brands during the various seasons.

The 1950s saw the start of the increase of the compression ratio, requiring
higher octane fuels. Lead levels were increased, and some new refining
processes ( such as hydrocracking ), specifically designed to provide
hydrocarbons components with good lead response and octane, were introduced.
Minor improvements were made to gasoline formulations to improve yields and
octane until the 1970s - when unleaded fuels were introduced to protect
the exhaust catalysts that were also being introduced for environmental
reasons. From 1970 until 1990 gasolines were slowly changed as lead was
phased out. In 1990 the Clean Air Act started forcing major compositional
changes on gasoline, and these changes will continue into the 21st Century
because gasoline is a major pollution source.

4.4  What are the hydrocarbons in gasoline?

Hydrocarbons ( HCs ) are any molecules that just contain hydrogen and
carbon, both of which are fuel molecules that can be burnt ( oxidised )
to form water ( H2O ) or carbon dioxide ( CO2 ). If the combustion is
not complete, carbon monoxide ( CO ) may be formed. As CO can be burnt
to produce CO2, it is also a fuel.

The way the hydrogen and carbons hold hands determines which hydrocarbon
family they belong to. If they only hold one hand they are called
"saturated hydrocarbons" because they can not absorb additional hydrogen.
If the carbons hold two hands they are called "unsaturated hydrocarbons"
because they can be converted into "saturated hydrocarbons" by the
addition of hydrogen to the double bond. Hydrogens are omitted from the
following, but if you remember C = 4 hands, H = 1 hand, and O = 2 hands,
you can draw the full structures of most HCs.

Gasoline contains over 500 hydrocarbons that may have between 3 to 12
carbons, and gasoline used to have a boiling range from 30C to 220C at
atmospheric pressure. The boiling range is narrowing as the initial boiling
point is increasing, and the final boiling point is decreasing, both
changes are for environmental reasons. Detailed descriptions of structures
can be found in any chemical or petroleum text discussing gasolines [10].

4.4.1 Saturated hydrocarbons ( aka paraffins, alkanes )

- stable, the major component of gasolines
- tend to burn in air with a clean flame

alkanes
  normal = continuous chain of carbons ( Cn H2n+2 )

    normal heptane      C-C-C-C-C-C-C                    C7H16

  iso = branched chain of carbons  ( Cn H2n+2 )

    iso octane =                       C   C
    ( aka 2,2,4-trimethylpentane )     |   |
                                     C-C-C-C-C           C8H18
                                       |
                                       C

  cyclic = circle of carbons  ( Cn H2n )
  ( aka Naphthenes )

    cyclohexane  =                 C
                                  / \
                                 C   C
                                 |   |                   C6H12
                                 C   C
                                  \ /
                                   C

4.4.2 Unsaturated Hydrocarbons

- Unstable, are the remaining component of gasoline.
- Tend to burn in air with a smoky flame.

Alkenes ( aka olefins, have carbon=carbon double bonds )
These are unstable, and are usually limited to a few %.

                                 C
                                 |                       C5H10
          2-methyl-2-butene    C-C=C-C

Alkynes ( aka acetylenes, have carbon-carbon triple bonds )
These are even more unstable, are only present in
trace amounts, and only in some poorly-refined gasolines.
                                 _
          Acetylene             C=C                      C2H2

Arenes  ( aka aromatics )
Used to be up to 40%, gradually being reduced to <20%.
                        C                       C
                      // \                    // \
                     C    C                C-C    C
           Benzene   |   ||      Toluene     |   ||
                     C    C                  C    C
                      \\ /                    \\ /
                        C                       C

                      C6H6                    C7H8

Polynuclear Aromatics   ( aka PNAs or PAHs )
These are high boiling, and are only present in small amounts
in gasoline. They contain benzene rings joined together, and
the simplest is Naphthalene. The multi-ringed PNAs are highly
toxic, and are not present in gasoline.
                                  C    C
                                // \ / \\
                               C    C    C
           Naphthalene         |    ||   |               C10H8
                               C    C    C
                                \\ / \ //
                                  C    C


4.5  What are oxygenates?

Oxygenates are just preused hydrocarbons :-). They contain oxygen, which
can not provide energy, but their structure provides a reasonable
anti-knock value, thus they are good substitutes for aromatics, and
they may also reduce the smog-forming tendencies of the exhaust gases [11].

    Ethanol                                  C-C-O-H      C2H5OH

                                               C
                                               |
    Methyl tertiary butyl ether              C-C-O-C      C4H90CH3
    (aka tertiary butyl methyl ether )         |
                                               C

They can be produced from fossil fuels eg methanol (MeOH), methyl tertiary
butyl ether (MTBE), tertiary amyl methyl ether (TAME), or from biomass, eg
ethanol(EtOH), ethyl tertiary butyl ether (ETBE)). Most oxygenates used in
gasolines are either alcohols ( Cx-O-H ) or ethers (Cx-O-Cy), and contain
1 to 6 carbons. MTBE is produced by reacting methanol ( from natural gas )
with isobutylene in the liquid phase over an acidic ion-exchange resin
catalyst at 100C. The isobutylene was initially from refinery catalytic
crackers or petrochemical olefin plants, but these days larger plants
produce it from butanes. Production has increased at the rate of 10 to 20%
per year, and the spot market price in June 1993 was around $270/tonne [11].
The  "ether" starting fluids for vehicles are usually diethyl ether
( liquid ) or dimethyl ether ( aerosol ). Note that " petroleum ether " is
actually a volatile hydrocarbon fraction, it is not a Cx-O-Cy compound.

Oxygenates are added to gasolines to reduce the reactivity of emissions,
but they are only effective if the hydrocarbon fractions are carefully
modified to utilise the octane and volatility properties of the oxygenates.
If the hydrocarbon fraction is not correctly modified, oxygenates can
increase the undesirable smog-forming and toxic emissions. The major
reduction in the reactivity of exhaust and evaporative emissions will occur
with reformulated gasolines, due to be introduced in January 1995, which
have oxygenates and major composition changes to the hydrocarbon component.
Oxygenates do not necessarily reduce all individual exhaust toxins, nor
are they intended to.

Oxygenates have significantly different physical properties to hydrocarbons,
and the levels that can be added to gasolines are controlled by the EPA in
the US, with waivers being granted for some combinations. The change to
reformulated gasoline requires oxygenates, but also that the hydrocarbon
composition must be significantly more modified than the existing
oxygenated gasolines to reduce unsaturates, volatility, benzene, and the
reactivity of emissions.

Oxygenates that are added to gasoline function in two ways. Firstly they
have high blending octane, and so can replace high octane aromatics
in the fuel. These aromatics are responsible for disproportionate amounts
of CO and HC exhaust emissions. This is called the "aromatic substitution
effect". Oxygenates also cause engines without sophisticated engine
management systems to move to the lean side of stoichiometry, thus reducing
emissions of CO ( 2% oxygen can reduce CO by 16% ) and HC ( 2% oxygen
can reduce HC by 10%). However, on vehicles with engine management systems,
the fuel volume will be increased to bring the stoichiometry back to
the preferred optimum setting. Oxygen in the fuel can not contribute
energy, consequently the fuel has less energy content. For the same
efficiency and power output, more fuel has to be burnt, and the slight
improvements in efficiency that oxygenates provide on some engines usually
do not completely compensate for the oxygen [12].

There are huge number of chemical mechanisms involved in the pre-flame
reactions of gasoline combustion. Although both alkyl leads and oxygenates
are effective at suppressing knock, the chemical modes through which they
act are entirely different. MTBE works by retarding the progress of the low
temperature or cool-flame reactions, consuming radical species, particularly
OH radicals and producing isobutene. The isobutene in turn consumes
additional OH radicals and produces unreactive, resonantly stabilised
radicals such as allyl and methyl allyl, as well as stable species such as
allene, which resist further oxidation [13,14].

4.6  Why were alkyl lead compounds added?

The efficiency of a spark-ignited gasoline engine can be related to the
compression ratio up to at least compression ratio 17:1 [15]. However any
"knock" caused by the fuel will rapidly mechanically destroy an engine, and
General Motors was having major problems trying to improve engines without
inducing knock. The problem was to identify economic additives that could
be added to gasoline or kerosine to prevent knock, as it was apparent that
engine development was being hindered. The kerosine for home fuels soon
became a secondary issue, as the magnitude of the automotive knock problem
increased throughout the 1910s, and so more resources were poured into the
quest for an effective "anti-knock". A higher octane aviation gasoline was
required urgently once the US entered WWI, and almost every possible
chemical ( including melted butter ) was tested for anti-knock ability [16].

Originally, iodine was the best anti-knock available, but was not a practical
gasoline additive, and was used as the benchmark. In 1919 aniline was found
to have superior antiknock ability to iodine, but also was not a practical
additive, however aniline became the benchmark anti-knock, and various
compounds were compared to it. The discovery of tetra ethyl lead, and the
scavengers required to remove it from the engine were made by teams lead by
Thomas Midgley Jr. in 1922 [7,8,16]. They tried selenium oxychloride which
was an excellent antiknock, however it reacted with iron and "dissolved" the
engine. Midgley was able to predict that other organometallics would work,
and slowly focused on organoleads. They then had to remove the lead, which
would otherwise accumulate and coat the engine and exhaust system with lead.
They discovered and developed the halogenated lead scavengers that are still
used in leaded fuels. The scavengers, ( ethylene dibromide and ethylene
dichloride ), function by providing halogen atoms that react with the lead
to form volatile lead halide salts that can escape out the exhaust. The
quantity of scavengers added to the alkyl lead concentrate is calculated
according to the amount of lead present. If sufficient scavenger is added
to theoretically react with all the lead present, the amount is called one
"theory". Typically, 1.0 to 1.5 theories are used, but aviation gasolines
must only use one theory. This ensures there is no excess bromine that could
react with the engine. The alkyl leads rapidly became the most cost-effective
method of enhancing octane.

The development of the alkyl leads ( tetra methyl lead, tetra ethyl lead )
and the toxic halogenated scavengers meant that petroleum refiners could
then configure refineries to produce hydrocarbon  streams that would
increase octane with small quantities of alkyl lead. If you keep adding
alkyl lead compounds, the lead response of the gasoline decreases, and so
there are economic limits to how much lead should be added.

Up until the late 1960s, alkyl leads were added to gasolines in increasing
concentrations to obtain octane. The limit was 1.14g Pb/l, which is well
above the diminishing returns part of the lead response curve for most
refinery streams, thus it is unlikely that much fuel was ever made at that
level. I believe 1.05 was about the maximum, and articles suggest that 1970
100 RON premiums were about 0.7-0.8 g Pb/l and 94 RON regulars 0.6-0.7 g
Pb/l, which matches published lead response data [17] eg.

For             Catalytic Reformate           Straight Run Naphtha.
Lead g/l                    Research Octane Number
   0                   96                           72
  0.1                  98                           79
  0.2                  99                           83
  0.3                 100                           85
  0.4                 101                           87
  0.5                 101.5                         88
  0.6                 102                           89
  0.7                 102.5                         89.5
  0.8                 102.75                        90

The alkyl lead anti-knocks work in a different stage of the pre-combustion
reaction to oxygenates. In contrast to oxygenates, the alkyl lead interferes
with hydrocarbon chain branching in the intermediate temperature range
where HO2 is the most important radical species. Lead oxide, either as
solid particles, or in the gas phase, reacts with HO2 and removes it from
the available radical pool, thereby deactivating the major chain branching
reaction sequence that results in undesirable, easily-autoignitable
hydrocarbons [13,14].

4.7  Why not use other organometallic compounds?

As the toxicity of the alkyl lead and the halogenated scavengers became of
concern, alternatives were considered. The most famous of these is
methylcyclopentadienyl manganese tricarbonyl (MMT), which was used in the
USA until banned by the EPA from 27 Oct 1978 [18], but is approved for use
in Canada and Australia. It is more expensive than alkyl leads and has been
reported to increase unburned hydrocarbon emissions and block exhaust
catalysts [19]. Other compounds that enhance octane have been suggested,
but usually have significant problems such as toxicity, cost, increased
engine wear etc.. Examples include dicyclopentadienyl iron and nickel
carbonyl.

4.8  What do the refining processes do?

Crude oil contains a wide range of hydrocarbons, organometallics and other
compounds containing sulfur, nitrogen etc. The HCs contain between 1 and 60
carbon atoms. Gasoline requires hydrocarbons with carbon atoms between 3 and
12, arranged in specific ways to provide the desirable properties. Obviously,
a refinery has to either sell the remainder as marketable products, or
convert the larger molecules into smaller gasoline molecules.

A refinery will distill crude oil into various fractions and, depending on
the desired final products, will further process and blend those fractions.
Typical final products could be:- gases for chemical synthesis and fuel
(CNG), liquified gases (LPG), butane, aviation and automotive gasolines,
aviation and lighting kerosines, diesels, distillate and residual fuel oils,
lubricating oil base grades, paraffin oils and waxes. Many of the common
processes are intended to increase the yield of blending feedstocks for
gasolines.

Typical modern refinery processes for gasoline components include
* Catalytic cracking - breaks larger, higher-boiling, hydrocarbons into
  gasoline range product that contains 30% aromatics and 20-30% olefins.
* Hydrocracking - cracks and adds hydrogen to molecules, producing a
  more saturated, stable, gasoline fraction.
* Isomerisation - raises gasoline fraction octane by converting straight
  chain hydrocarbons into branched isomers.
* Reforming - converts saturated, low octane, hydrocarbons into higher octane
  product containing about 60% aromatics.
* Alkylation - reacts gaseous olefin streams with isobutane to produce liquid
  high octane iso-alkanes.

The changes that the Clean Air Act and other legislation ensures that the
refineries will continue to modify their processes to produce a less
volatile gasoline with fewer toxins and toxic emissions. Options include:-
* Reducing the "severity" of reforming to reduce aromatic production.
* Distilling the C5/C6 fraction from reformer feeds and treating that
  stream to produce non-aromatic high octane components.
* Distilling the higher boiling fraction ( which contains 80-100% of
  aromatics that can be hydrocracked ) from catalytic cracker product [20].
* Convert butane to isobutane or isobutylene for alkylation or MTBE feed.

4.9  What energy is released when gasoline is burned?

It is important to note that the theoretical energy content of gasoline
when burned in air is only related to the hydrogen and carbon contents.
Octane rating is not fundamentally related to the energy content, and the
actual hydrocarbon and oxygenate components used in the gasoline will
determine both the energy release and the anti-knock rating.

Two important reactions are:-
          C + O2 = CO2
          H + O2 = H2O
The mass or volume of air required to provide sufficient oxygen to achieve
this complete combustion is the "stoichiometric" mass or volume of air.
Insufficient air = "rich", and excess air = "lean", and the stoichiometric
mass of air is related to the carbon:hydrogen ratio of the fuel. The
procedures for calculation of stoichiometric air/fuel ratios are fully
documented in an SAE standard [21].

Atomic masses used are:- Hydrogen = 1.00794, Carbon = 12.011,
Oxygen = 15.994, Nitrogen = 14.0067, and Sulfur = 32.066.

The composition of sea level air ( 1976 data, hence low CO2 value ) is
Gas            Fractional      Molecular Weight         Relative
Species          Volume            kg/mole                Mass
N2              0.78084             28.0134             21.873983
O2              0.209476            31.9988              6.702981
Ar              0.00934             39.948               0.373114
CO2             0.000314            44.0098              0.013919
Ne              0.00001818          20.179               0.000365
He              0.00000524           4.002602            0.000021
Kr              0.00000114          83.80                0.000092
Xe              0.000000087        131.29                0.000011
CH4             0.000002            16.04276             0.000032
H2              0.0000005            2.01588             0.000001
                                                        ---------
Air                                                     28.964419

For normal heptane C7H16 with a molecular weight = 100.204
           C7H16 + 11O2 = 7CO2 + 8H2O
thus 1.000 kg of C7H16 required 3.513 kg of O2 = 15.179 kg air.

The chemical stoichiometric combustion of hydrocarbons with oxygen
can be written as:-
CxHy + (x + (y/4))O2  ->  xCO2 + (y/2)H2O
Often, for simplicity, the remainder of air is assumed to be nitrogen,
which can be added to the equation when exhaust compositions are required.
As a general rule, maximum power is achieved at slightly rich, whereas
maximum fuel economy is achieved at slightly lean.

The energy content of the gasoline is obtained by burning all the fuel
inside a bomb calorimeter and measuring the temperature increase.
The energy available depends on what happens to the water produced from the
combustion of the hydrogen. If the water remains as a gas, then it cannot
release the heat of vaporisation, thus producing the Nett Calorific Value.
If the water were condensed back to the original fuel temperature, then
Gross Calorific Value of the fuel, which will be larger, is obtained.

The calorific values are fairly constant for families of HCs, which is not
surprising, given their fairly consistent carbon/hydrogen ratios. For liquid
( l ) or gaseous ( g ) fuel converted to gaseous products - except for the
2-methylbutene-2, where only gaseous is reported. * = Blending Octane Number
Typical Heats of Combustion are [22]:-

Fuel     State  Heat of Combustion      Research        Motor
                    MJ/kg                Octane         Octane
n-heptane  l        44.592                  0              0
           g        44.955
i-octane   l        44.374                100            100
           g        44.682
toluene    l        40.554                124*           112*
           g        40.967
2-methylbutene-2    44.720                176*           141*

Because all the data is available, the calorific value of fuels can be
estimated quite accurately from hydrocarbon fuel properties such as the
density, sulfur content, and aniline point ( which indicates the aromatics
content ).

It should be noted that because oxygenates contain oxygen that can
not provide energy, they will have significantly lower energy contents.
They are added to provide octane, not energy. For an engine that can be
optimised for oxygenates, more fuel is required to obtain the same power,
but they can burn slightly more efficiently, thus the power ratio is not
identical to the energy content ratio. They also require more energy to
vaporise.
            Energy Content   Heat of Vaporisation   Oxygen Content
              Nett MJ/kg          MJ/kg                   wt%
Methanol        19.95             1.154                  49.9
Ethanol         26.68             0.913                  34.7
MTBE            35.18             0.322                  18.2
ETBE            36.29             0.310                  15.7
TAME            36.28             0.323                  15.7
Gasoline       42 - 44            0.297                   0.0

Typical values for commercial fuels in megajoules/kilogram are [23]:-
                                Gross        Nett
Hydrogen                        141.9       120.0
Carbon to Carbon monoxide        10.2          -
Carbon to Carbon dioxide         32.8          -
Sulfur to sulfur dioxide          9.16         -
Natural Gas                      53.1         48.0
Liquified petroleum gas          49.8         46.1
Aviation gasoline                46.0         44.0
Automotive gasoline              45.8         43.8
Kerosine                         46.3         43.3
Diesel                           45.3         42.5

Obviously, for automobiles, the nett calorific value is appropriate. The
calorific value is the maximum energy that can be obtained from the fuel,
but the reality of modern SI engines is that efficiencies of 20-40% may be
obtained, this limit being due to engineering and material constraints
that prevent optimum combustion conditions being used. The CI engine can
achieve higher efficiencies, usually over a wider operating range as well.

4.10  What are the gasoline specifications?

Gasolines are usually defined by government regulation, where properties and
test methods are clearly defined. In the US, several government and state
bodies can specify gasoline properties. The US gasoline specifications and
test methods are listed in several readily available publications, including
the Society of Automotive Engineers (SAE) [24], and the American Society for
Testing Materials (ASTM) [25]. The 1994 ASTM edition has:-

D4814-93a Specification for Automotive Spark-Ignition Engine Fuel.

This specification lists various properties that all fuels have to comply
with, and may be updated throughout the year. Typical properties are:-

4.10.1  Vapour Pressure and Distillation Classes.
6 different classes according to location and/or season.
As gasoline is distilled, the temperatures at which various fractions are
evaporated are calculated. Specifications define the temperatures at which
various percentages of the fuel are evaporated. Distillation limits
include maximum temperatures that 10% is evaporated (50-70C), 50% is
evaporated (110-121C), 90% is evaporated (185-190C), and the final boiling
point (225C). A minimum temperature for 50% evaporated (77C), and a maximum
amount of Residue (2%) after distillation.  Vapour pressure limits for
each class ( 54, 62, 69, 79, 93, 103 kPa ) are also specified. Note that the
EPA has issued a waiver that does not require gasoline/ethanol blends to
meet the required specifications.

4.10.2 Vapour Lock Protection Classes
5 classes for vapour lock protection, according to location and/or season.
The limit is a maximum Vapour/Liquid ratio of 20 at test temperatures of
41, 47, 51, 56, 60C.

4.10.3 Antiknock Index   ( aka (RON+MON)/2, "Pump Octane" )
The ( Research Octane Number + Motor Octane Number ) divided by two. Limits
are not specified, but changes in engine requirements according season and
location are discussed. Fuels with an Antiknock index of 87, 89, 91
( Unleaded), and 88 ( Leaded ) are listed as typical for the US.

4.10.4 Lead Content
Leaded = 1.1 g Pb / L maximum, and Unleaded = 0.013 g Pb / L maximum.

4.10.5 Copper strip corrosion
Ability to tarnish clean copper, indicating the presence of any corrosive
sulfur compounds

4.10.6 Maximum Sulfur content
Sulfur adversely affects exhaust catalysts and fuel hydrocarbon lead
response, and also may be emitted as polluting sulfur oxides.
Leaded = 0.15 %mass maximum, and Unleaded = 0.10 %mass maximum.
Typical US gasoline levels are 0.03 %mass.

4.10.7 Maximum Existent Gum
Limits the amount of gums present in fuel at the time of testing to
5 mg/100mls. The results do not correlate well with actual engine deposits
caused by fuel vaporisation [26].

4.10.8 Minimum Oxidation Stability
This ensures the fuel remains chemically stable, and does not form additional
gums during periods in distribution systems, which can be up to 3-6 months.
The sample is heated with oxygen inside a pressure vessel, and the delay
until significant oxygen uptake is measured.

4.10.9 Water Tolerance
Highest temperature that causes phase separation of oxygenated fuels.
The limits vary according to location and month. For Alaska - North of 62
latitude, it changes from -41C in Dec/Jan to 9C in July, but remains 10C all
year in Hawaii.

As well as the above, there are various restrictions introduced by the Clean
Air Act and state bodies such as California's Air Resources Board (CARB) that
often have more stringent limits for the above properties, as well as
additional limits. The Clean Air Act also specifies some regions that exceed
air quality standards have to use reformulated gasolines (RFGs) all year,
starting January 1995. Other regions are required to use oxygenated
gasolines for four winter months, beginning November 1992. The RFGs also
contain oxygenates. Metropolitan regions with severe ozone air quality
problems must use reformulated gasolines in 1995 that;- contain at least
2.0 wt% oxygen, reduce 1990 volatile organic carbon compounds by 15%, and
reduce specified toxic emissions by 15% (1995) and 25% (2000). Metropolitan
regions that exceeded carbon monoxide limits were required to use gasolines
with 2.7 wt% oxygen during winter months, starting in 1992.

Because phosphorus adversely affects exhaust catalysts, the EPA limits
phosphorus in all gasolines to 0.0013 gP/L.

The 1990 Clean Air Act (CAA) amendments and CARB phase 2 (1996)
specifications for reformulated gasoline establish the following limits,
compared with typical 1990 gasoline. Because of a lack of data, the EPA
were unable to define the CAA required parameters , so they instituted
a two-stage system. The first stage, the "Simple Model" is an interim
stage that run from 1/Jan/1995 to 1/May/1997. The second stage, the
"Complex Model" would be developed, with the following parameters likely
to be controlled - reid vapour pressure, benzene, oxygen, sulfur, olefins
distillation ( 90% Evaporated ), and aromatics. Each refiner must have
their RFG recertified using the Complex model by 1/May/1997 [27].

                       1990           Clean Air Act       CARB
benzene                 2 %              1 % maximum      1.0 vol% maximum
oxygen                  0.2 %            2 % minimum    1.8-2.0 mass%
sulfur                150 ppm            no increase     40 ppm
aromatics              32.0 %           25 % maximum     25 vol% maximum
olefins                 9.9 %            5 % maximum      6 vol% maximum
reid vapour pressure   60 kPa           56 kPa (north)   48 kPa
                                        50 kPa (south)
90% evaporated        170 C              -              149 C

These regulations also specify emissions criteria. eg CAA specifies no
increase in nitric oxides (NOx) emissions, reductions in VOC by 15% during
the ozone season, and specified toxins by 15% all year. These criteria
indirectly establish vapour pressure and composition limits that refiners
have to meet. Note that the EPA also can issue CAA Section 211 waivers that
allow refiners to choose which oxygenates they use. In 1981, the EPA also
decided that fuels with up to 2% alcohols and ethers (except methanol) were
"substantially similar" to 1974 unleaded gasoline, and thus were not "new"
gasoline additives. That level was increased to 2.7 wt% in 1991. Some other
oxygenates have also been granted waivers, eg ethanol to 3.5 wt% in
1979/1982, and tert-butyl alcohol to 3.5 wt% in 1981.

4.11 What are the effects of the specified fuel properties?

Volatility
This affects evaporative emissions and driveability, it is the property that
must change with location and season. Fuel for mid-summer Arizona would be
difficult to use in mid-winter Alaska. The US is divided into zones,
according to altitude and seasonal temperatures, and the fuel volatility is
adjusted accordingly. Incorrect fuel may result in difficult starting in
cold weather, carburetter icing, vapour lock in hot weather, and crankcase
oil dilution. Volatility is controlled by distillation and vapour pressure
specifications. The higher boiling fractions of the gasoline have significant
effects on the emission levels of undesirable hydrocarbons and aldehydes,
and a reduction of 40C in the final boiling point will reduce the levels of
benzene, butadiene, formaldehyde and acetaldehyde by 25%, and will reduce
HC emissions by 20% [28].

Combustion Characteristics
As gasolines contain mainly hydrocarbons, the only significant variable
between different grades is the octane rating of the fuel, as most other
properties are similar. Octane is discussed in detail in Section 6. There
are only slight differences in combustion temperatures ( most are around
2000C in isobaric adiabatic combustion [29]). Note that the actual
temperature in the combustion chamber is also determined by other factors,
such as load and engine design. The addition of oxygenates changes the
pre-flame reaction pathways, and also reduces the energy content of the fuel.
The levels of oxygen in the fuel is regulated according to regional air
quality standards.

Stability
Motor gasolines may be stored up to six months, consequently they must not
form gums which may precipitate. Gums are usually the result of
copper-catalysed reactions of the unsaturated HCs, so antioxidants and metal
deactivators are added. Existent Gum is used to measure the gum in the fuel
at the time tested, whereas the Oxidation Stability measures the time it
takes for the gasoline to break down at 100C with 100psi of oxygen. A 240
minutes test period has been found to be sufficient for most storage and
distribution systems.

Corrosiveness
Sulfur in the fuel creates corrosion, and when combusted will form corrosive
gases that attack the engine, exhaust and environment. Sulfur also adversely
affects the alkyl lead octane response and may poison exhaust catalysts. The
copper strip corrosion test and the sulfur specification are used to ensure
fuel quality. The copper strip test measures active sulfur, whereas the
sulfur content reports the total sulfur present.

4.12 Are brands different?

Yes. The above specifications are intended to ensure minimal quality
standards are maintained, however as well as the fuel hydrocarbons, the
manufacturers add their own special ingredients to provide additional
benefits. A quality gasoline additive package would include:-
* octane-enhancing additives ( improve octane ratings )
* anti-oxidants ( inhibit gum formation, improve stability )
* metal deactivators ( inhibit gum formation, improve stability )
* deposit modifiers ( reduce deposits, spark-plug fouling and
  preignition )
* surfactants ( prevent icing, improve vaporisation, inhibit deposits,
  reduce NOx emissions )
* freezing point depressants ( prevent icing )
* corrosion inhibitors ( prevent gasoline corroding storage tanks )
* dyes ( product colour for safety or regulatory purposes ).

During the 1980s significant problems with deposits accumulating on intake
valve surfaces occurred as new fuel injections systems were introduced.
These intake valve deposits (IVD) were different to the injector deposits,
in part because the valve can reach 300C. Engine design changes that prevent
deposits usually consist of ensuring the valve is flushed with liquid
gasoline, and provision of adequate valve rotation. Gasoline factors that
cause deposits are the presence of alcohols or olefins. Gasoline
manufacturers now routinely use additives that prevent IVD and also maintain
the cleanliness of injectors. These usually include a surfactant and light
oil to maintain the wetting of important surfaces. A more detailed
description of additives is provided in Section 9.1.

Texaco demonstrated that a well-formulated package could improve fuel
economy, reduce NOx emissions, and restore engine performance because, as
well as the traditional liquid-phase deposit removal, some additives can
work in the vapour phase to remove existing engine deposits without
adversely affecting performance ( as happens when water is poured into a
running engine to remove carbon deposits:-) )[30]. Most suppliers of quality
gasolines will formulate similar additives into their products, and cheaper
lines are less like to have such additives added. As different brands use
different additives and oxygenates, it is probable that important parameters,
such as octane distribution, are different, even though the pump octane
ratings are the same.

So, if you know your car is well-tuned, and in good condition, but the
driveability is pathetic on the correct octane, try another brand. Remember
that the composition will change with the season, so if you lose
driveability, try yet another brand. As various Clean Air Act changes are
introduced over the next few years, gasoline will continue to change.

4.13 What is a typical composition?

There seems to be a perception that all gasolines of one octane grade are
chemically similar, and thus general rules can be promulgated about "energy
content ", "flame speed", "combustion temperature" etc. etc.. Nothing is
further from the truth. The behaviour of manufactured gasolines in octane
rating engines can be predicted, using previous octane ratings of special
blends intended to determine how a particular refinery stream responds to an
octane-enhancing additive. Refiners can design and reconfigure refineries to
efficiently produce a wide range of gasolines feedstocks, depending on
market and regulatory requirements.

The last 10 years of various compositional changes to gasolines for
environmental and health reasons have resulted in fuels that do not follow
historical rules, and the regulations mapped out for the next decade also
ensure the composition will remain in a state of flux. The reformulated
gasoline specifications, especially the 1/May/1997 Complex model, will
probably introduce major reductions in the distillation range, as well as
the various limits on composition and emissions.

I'm not going to list all 500+ HCs in gasolines, but the following are
representative of the various classes typically present in a gasoline. The
numbers after each chemical are:- Research Blending Octane : Motor Blending
Octane : Boiling Point (C): Density (g/ml @ 15C) : Minimum Autoignition
Temperature (C). It is important to realise that the Blending Octanes are
derived from a 20% mix of the HC with a 60:40 iC8:nC7 base, and the
extrapolation of this 20% to 100%. This is different from rating the pure
fuel, which often requires adjustment of the test engine conditions outside
the acceptable limits of the rating methods. Generally the actual octanes of
the pure fuel are similar for the alkanes, but are up to 30 octane numbers
lower than the blending octanes for the aromatics and olefins [31].

A traditional composition I have dreamed up would be like the following,
whereas newer oxygenated fuels reduce the aromatics and olefins, narrow the
boiling range, and add oxygenates up to about 12-15% to provide the octane.

15% n-paraffins                       RON   MON    BP      d     AIT
        n-butane                      113 : 114 :  -0.5:  gas  : 370
        n-pentane                      62 :  66 :  35  : 0.626 : 260
        n-hexane                       19 :  22 :  69  : 0.659 : 225
        n-heptane (0:0 by definition)   0 :   0 :  98  : 0.684 : 225
        n-octane                      -18 : -16 : 126  : 0.703 : 220
     ( you would not want to have the following alkanes in gasoline,
       so you would never blend kerosine with gasoline )
        n-decane                      -41 : -38 : 174  : 0.730 : 210
        n-dodecane                    -88 : -90 : 216  : 0.750 : 204
        n-tetradecane                 -90 : -99 : 253  : 0.763 : 200
30%  iso-paraffins
        2-methylpropane               122 : 120 : -12  :  gas  : 460
        2-methylbutane                100 : 104 :  28  : 0.620 : 420
        2-methylpentane                82 :  78 :  62  : 0.653 : 306
        3-methylpentane                86 :  80 :  64  : 0.664 :  -
        2-methylhexane                 40 :  42 :  90  : 0.679 :
        3-methylhexane                 56 :  57 :  91  : 0.687 :
        2,2-dimethylpentane            89 :  93 :  79  : 0.674 :
        2,2,3-trimethylbutane         112 : 112 :  81  : 0.690 : 420
        2,2,4-trimethylpentane        100 : 100 :  98  : 0.692 : 415
          ( 100:100 by definition )
12% cycloparaffins
        cyclopentane                  141 : 141 :  50  : 0.751 : 380
        methylcyclopentane            107 :  99 :  72  : 0.749 :
        cyclohexane                   110 :  97 :  81  : 0.779 : 245
        methylcyclohexane             104 :  84 : 101  : 0.770 : 250
35% aromatics
        benzene                        98 :  91 :  80  : 0.874 : 560
        toluene                       124 : 112 : 111  : 0.867 : 480
        ethyl benzene                 124 : 107 : 136  : 0.867 : 430
        meta-xylene                   162 : 124 : 138  : 0.868 : 463
        para-xylene                   155 : 126 : 138  : 0.866 : 530
        ortho-xylene                  126 : 102 : 144  : 0.870 : 530
        3-ethyltoluene                162 : 138 : 158  : 0.865 :
        1,3,5-trimethylbenzene        170 : 136 : 163  : 0.864 :
        1,2,4-trimethylbenzene        148 : 124 : 168  : 0.889 :
8% olefins
        2-pentene                     154 : 138 :  37  : 0.649 :
        2-methylbutene-2              176 : 140 :  36  : 0.662 :
        2-methylpentene-2             159 : 148 :  67  : 0.690 :
        cyclopentene                  171 : 126 :  44  : 0.774 :
    ( the following olefins are not present in significant amounts
      in gasoline, but have some of the highest blending octanes )
        1-methylcyclopentene          184 : 146 :  75  : 0.780 :
        1,3 cyclopentadiene           218 : 149 :  42  : 0.805 :
        dicyclopentadiene             229 : 167 : 170  : 1.071 :

Oxygenates
Published octane values vary a lot because the rating conditions are
significantly different to standard conditions, for example the API Project
45 numbers used above for the hydrocarbons, reported in 1957, gave MTBE
blending RON as 148 and MON as 146, however that was based on the lead
response, whereas today we use MTBE in place of lead.

        methanol                      133 : 105 :  65  : 0.796 : 385
        ethanol                       129 : 102 :  78  : 0.794 : 365
        iso propyl alcohol            118 :  98 :  82  : 0.790 : 399
        methyl tertiary butyl ether   116 : 103 :  55  : 0.745 :
        ethyl tertiary butyl ether    118 : 102 :  72  : 0.745 :
        tertiary amyl methyl ether    111 :  98 :  86  : 0.776 :

There are some other properties of oxygenates that have to be considered
when they are going to be used as fuels, particularly their ability to
form very volatile azeotropes that cause the fuel's vapour pressure to
increase, the chemical nature of the emissions, and their tendency to
separate into a separate water/oxygenate phase when water is present.
The reformulated gasolines address these problems more successfully than
the original oxygenated gasolines.

Before you rush out to make a highly aromatic or olefinic gasoline to
produce a high octane fuel, remember they have other adverse properties,
eg the aromatics attack elastomers and generate smoke, and the olefins are
unstable ( besides smelling foul ) and form gums. The art of correctly
formulating a gasoline that does not cause engines to knock apart, does not
cause vapour lock in summer - but is easy to start in winter, does not form
gums and deposits, burns cleanly without soot/residues, and does not dissolve
or poison the car catalyst or owner, is based on knowledge of the gasoline
composition.

4.14 Is gasoline toxic or carcinogenic?

There are several known toxins in gasoline, some of which are confirmed
human carcinogens. The most famous of these toxins are lead and benzene, and
both are regulated. The other aromatics and some toxic olefins are also
controlled. Lead alkyls also require ethylene dibromide and/or ethylene
dichloride scavengers to be added to the gasoline, both of which are
suspected human carcinogens. In 1993 an International Symposium on the Health
Effects of Gasoline was held [32]. Major review papers on the carcinogenic,
neurotoxic, reproductive and developmental toxicity of gasoline, additives,
and oxygenates were presented. The oxygenates are also being evaluated for
carcinogenicity, and even ethanol and ETBE may be carcinogens. It should
be noted that the oxygenated gasolines were not expected to reduce the
toxicity of the emissions, however the reformulated gasolines will produce
different emissions, and specific toxins must be reduced by 15% all year.

There is little doubt that gasoline is full of toxic chemicals, and should
therefore be treated with respect. However the biggest danger remains the
flammability, and the relative hazards should always be kept in perspective.
The major toxic risk from gasolines comes from breathing the tailpipe,
evaporative, and refuelling emissions, rather than occasional skin contact
from spills. Breathing vapours and skin contact should always be minimised.

4.15 Is unleaded gasoline more toxic than leaded?

The short answer is no. However that answer is not global, as some countries
have replaced the lead compound octane-improvers with aromatic or olefin
octane-improvers without introducing exhaust catalysts. Some aromatics are
more toxic that paraffins. Unfortunately, the manufacturers of alkyl lead
compounds have embarked on a worldwide misinformation campaign in countries
considering emulating the lead-free US. The use of lead precludes the use of
exhaust catalysts, thus the emissions of aromatics are only slightly
diminished, and other pollutants can not reduced by exhaust catalysts.

The use of unleaded on modern vehicles with engine management systems and
catalysts can reduce aromatic emissions to 10% of the level of vehicles
without catalysts [33]. Alkyl lead additives can only substitute for some of
the aromatics in gasoline, consequently they do not eliminate aromatics,
which will produce benzene emissions [34]. Alkyl lead additives also require
toxic organohalogen scavengers, which also react in the engine to form and
emit other organohalogens, including highly toxic dioxin [35]. Leaded fuels
emit lead, organohalogens, and much higher levels of regulated toxins
because they preclude the use of exhaust catalysts. In the USA the gasoline
composition is being changed to reduce fuel toxins ( olefins, aromatics )
as well as emissions of specific toxins.

------------------------------

From jjg@cadence.com Mon Jan 30 14:47:05 EST 1995
Article: 97677 of rec.autos.tech
Newsgroups: rec.autos.tech,ca.driving
Path: magnus.acs.ohio-state.edu!csn!ncar!gatech!howland.reston.ans.net!pipex!uunet!nntp.cadence.com!jjg
From: jjg@cadence.com (John Gianni)
Subject: Gasoline FAQ - Part 2 of 4
Message-ID:
Sender: news@Cadence.COM
Organization: Cadence Design Systems
Date: Thu, 19 Jan 1995 01:58:42 GMT
Lines: 1074

Posting this on behalf of Bruce Hamilton in New Zealand.
Please send comments/changes/corrections/congratulations to him.

Archive-name: autos-tech/gasoline/part2
Posting-Frequency: monthly
Last-modified: 18 Jan 1995
Version: 1.00

Subject: 5. Why is Gasoline Composition Changing?

5.1  Why pick on cars and gasoline?

Cars emit several pollutants as combustion products out the tailpipe,
(tailpipe emissions), and as losses due to evaporation (evaporative
emissions, refuelling emissions). The volatile organic carbon (VOC)
emissions from these sources, along with nitrogen oxides (NOx) emissions
from the tailpipe, will react in the presence of ultraviolet light
(wavelengths of less than 430nm) to form ground-level (tropospheric) ozone,
which is one of the major components of photochemical smog [36]. Smog has
been a major pollution problem ever since coal-fired power stations were
developed in urban areas, but their emissions are being cleaned up. Now it's
the turn of the automobile.

Cars currently use gasoline that is derived from fossil fuels, thus when
gasoline is burned to completion, it produces additional CO2 that is added
to the atmospheric burden. The effect of the additional CO2 on the global
environment is not known, but the quantity of man-made emissions of fossil
fuels must cause the system to move to a new equilibrium. Even if current
research doubles the efficiency of the IC engine/gasoline combination, and
reduces HC, CO, NOx, SOx, VOCs, particulates, and carbonyls, the amount of
carbon dioxide from the use of fossil fuels may still cause global warming.
More and more scientific evidence is accumulating that warming is occurring
[37]. The issue is whether it is natural, or induced by human activities.
There are international agreements to limit CO2 emissions to 1990 levels,
a target that will require more efficient, lighter, or appropriately-sized
vehicles, - if we are to maintain the current usage. One option is to use
"renewable" fuels in place of fossil fuels. Consider the amount of
energy-related CO2 emissions for selected countries in 1990 [38].

                              CO2 Emissions
                         ( tonnes/year/person )
USA                               20.0
Canada                            16.4
Australia                         15.9
Germany                           10.4
United Kingdom                     8.6
Japan                              7.7
New Zealand                        7.6

The number of new vehicles provides an indication of the magnitude of the
problem. Although vehicle engines are becoming more efficient, the distance
travelled is increasing, resulting in a gradual increase of gasoline
consumption. The world production of vehicles (in thousands) over the last
few years was [39];-

Cars

Region                       1990      1991     1992     1993

Africa                        222       213      194      201
Asia-Pacific               12,064    12,112   11,869   11,467
Central & South America       800       888    1,158    1,524
Eastern Europe              2,466       984    1,726    1,783
Middle East                    35        24      300      377
North America               7,762     7,230    7,470    8,172
Western Europe             13,688    13,286   13,097   11,124
Total World                37,039    34,739   35,815   34,649

Trucks ( including heavy trucks and buses )

Region                       1990      1991     1992    1993

Africa                        133       123      108     109
Asia-Pacific                5,101     5,074    5,117   5,054
Central & South America       312       327      351     417
Eastern Europe                980       776      710     708
Middle East                    36        28      100     110
North America               4,851     4,554    5,371   6,037
Western Europe              1,924     1,818    1,869   1,345
Total World                13,336    12,701   13,627  13,779

To fuel all operating vehicles, considerable quantities of gasoline
and diesel have to be consumed. Major consumption in 1993 of gasoline
and middle distillates ( which may include some heating fuels, but
not fuel oils ) in million tonnes.

                             Gasoline    Middle Distillates
USA                           335.6            233.9
Canada                         25.0             24.4
Western Europe                166.0            264.0
Japan                          56.4             89.6
Total World                   802.0            989.0

The USA consumption of gasoline increased from 294.4 (1982) to 335.6 (1989)
then dipped to 324.2 (1991), and has continued to rise since then to reach
335.6 million tonnes in 1993. In 1993 the total world production of crude oil
was 3164.8 million tonnes, of which the USA consumed 787.5 million tonnes
[40]. Transport is a very significant user of crude oil products, thus
improving the efficiency of utilisation, and minimising pollution from
vehicles, can produce immediate reductions in emissions of CO2, HCs, VOCs,
CO, NOx, carbonyls, and other chemicals.

5.2  Why are there seasonal changes?

Only gaseous hydrocarbons burn, consequently if the air is cold, then the
fuel has to be very volatile. But when summer comes, a volatile fuel can
boil and cause vapour lock, as well as producing high levels of evaporative
emissions. The solution was to adjust the volatility of the fuel according
to altitude and ambient temperature. This volatility change has been
automatically performed for decades by the oil companies without informing
the public of the changes. It is one reason why storage of gasoline through
seasons is not a good idea. Gasoline volatility is being reduced as modern
engines, with their fuel injection and management systems, can automatically
compensate for some of the changes in ambient conditions - such as altitude
and air temperature, resulting in acceptable driveability using less volatile
fuel.

5.3  Why were alkyl lead compounds removed?

" With the exception of one premium gasoline marketed on the east coast
and southern areas of the US, all automotive gasolines from the mid-1920s
until 1970 contained lead antiknock compounds to increase antiknock quality.
Because lead antiknock compounds were found to be detrimental to the
performance of catalytic emission control system then under development,
U.S. passenger car manufacturers in 1971 began to build engines designed to
operate satisfactorily on gasolines of nominal 91 Research Octane Number.
Some of these engines were designed to operate on unleaded fuel while others
required leaded fuel or the occasional use of leaded fuel. The 91 RON was
chosen in the belief that unleaded gasoline at this level could be made
available in quantities required using then current refinery processing
equipment. Accordingly, unleaded and low-lead gasolines were introduced
during 1970 to supplement the conventional gasolines already available.

Beginning with the 1975 model year, most new car models were equipped
with catalytic exhaust treatment devices as one means of compliance with
the 1975 legal restrictions in the U.S. on automobile emissions. The need
for gasolines that would not adversely affect such catalytic devices has
led to the large scale availability and growing use of unleaded gasolines,
with all late-model cars requiring unleaded gasoline."[41].

There was a further reason why alkyl lead compounds were subsequently
reduced, and that was the growing recognition of the highly toxic nature of
the emissions from a leaded-gasoline fuelled engine. Not only were toxic
lead emissions produced, but the added toxic lead scavengers ( ethylene
dibromide and ethylene dichloride ) could react with hydrocarbons to produce
highly toxic organohalogen emissions such as dioxin. Even if catalysts were
removed, or lead-tolerant catalysts discovered, alkyl lead compounds would
remain banned because of their toxicity and toxic emissions [42].

5.4  Why are evaporative emissions a problem?

As tailpipe emissions are reduced due to improved exhaust emission control
systems, the hydrocarbons produced by evaporation of the gasoline during
distribution, vehicle refuelling, and from the vehicle, become more and
more significant. A recent European study found that 40% of man-made
volatile organic compounds came from vehicles [43]. Many of the problem
hydrocarbons are the aromatics and olefins that have relatively high octane
values. Any sensible strategy to reduce smog and toxic emissions will attack
evaporative and tailpipe emissions.

The health risks to service station workers, who are continuously exposed
to refuelling emissions remain a concern [44]. Vehicles will soon be
required to trap the refuelling emissions in larger carbon canisters, as
well as the normal evaporative emissions that they already capture. This
recent decision went in favour of the oil companies, who were opposed by the
auto companies. The automobile manufacturers felt the service station
should trap the emissions. The activated carbon canisters adsorb organic
vapours, and these are subsequently desorbed from the canister and burnt in
the engine during normal operation, once certain vehicle speeds and coolant
temperatures are reached. A few activated carbons used in older vehicles
do not function efficiently with oxygenates.

5.5  Why control tailpipe emissions?

Tailpipe emissions were responsible for the majority of pollutants in the
late 1960s after the crankcase emissions had been controlled. Ozone levels
in the Los Angeles basin reached 450-500ppb in the early 1970s, well above
the typical background of 30-50ppb [45].

Tuning a carburetted engine can only have a marginal effect on pollutant
levels, and there still had to be some frequent, but long-term, assessment
of the state of tuning. Exhaust catalysts offered a post-engine solution
that could ensure pollutants were converted to more benign compounds. As
engine management systems and fuel injection systems have developed, the
volatility properties of the gasoline have been tuned to minimise
evaporative emissions, and yet maintain low exhaust emissions.

The design of the engine can have very significant effects on the type and
quantity of pollutants, eg unburned hydrocarbons in the exhaust originate
mainly from combustion chamber crevices, such as the gap between the piston
and cylinder wall, where the combustion flame can not completely use the HCs.
The type and amount of unburned hydrocarbons are related to the fuel
composition (volatility, olefins, aromatics, final boiling point), as well
as state of tune, engine condition, and age/condition of the engine
lubricating oil [46]. Particulate emissions, especially the size fraction
smaller than ten micrometres, are a serious health concern. The current
major source is from compression ignition ( CI = diesel ) engines, and the
modern SI engine system has no problem meeting regulatory requirements.

The ability of reformulated gasolines to actually reduce smog has not yet
been confirmed. The composition changes will reduce some compounds, and
increase others, making predictions of environmental consequences extremely
difficult. Planned future changes, such as the CAA 1997 Complex model
specifications, that are based on several major ongoing government/industry
gasoline and emission research programmes, are more likely to provide
unambiguous environmental improvements. The rules for tailpipe emissions
will continue to become more stringent as countries try to minimise local
problems ( smog, toxins etc.) and global problems ( CO2 ). Reformulation
does not always lower all emissions, as evidenced by the following aldehydes
from an engine with an adaptive learning management
system [33].
                           FTP-weighted emission rates (mg/mi)
                                Gasoline      Reformulated
Formaldehyde                      4.87           8.43
Acetaldehyde                      3.07           4.71

The type of exhaust catalyst and management system can have significant
effects on the emissions [33].

                           FTP-weighted emission rates. (mg/mi)
                         Total Aromatics          Total Carbonyls
                     Gasoline  Reformulated    Gasoline  Reformulated
Noncatalyst          1292.45     1141.82        174.50     198.73
Oxidation Catalyst    168.60      150.79         67.08      76.94
3-way Catalyst        132.70       93.37         23.93      23.07
Adaptive Learning     111.69      105.96         17.31      22.35

If we take the five compounds listed  as toxics under the Clean Air Act,
then the beneficial effects of catalysts are obvious [33].

                        FTP-weighted emission rates. (mg/mi)
                      Benzene       Formaldehyde      Acrolein
                    Gas   Reform    Gas   Reform     Gas   Reform
Noncatalyst       156.18  138.48   73.25   85.24    11.62   13.20
Oxidation Cat.     27.57   25.01   28.50   35.83     3.74    3.75
3-way Catalyst     19.39   15.69    7.27    7.61     1.11    0.74
Adaptive Learn.    19.77   20.39    4.87    8.43     0.81    1.16

                    Acetaldehyde    1,3 Butadiene
                    Gas   Reform    Gas   Reform
Noncatalyst        19.74   21.72    2.96    1.81
Oxidation Cat.     11.15   11.76    0.02    0.33
3-way Catalyst      4.43    3.64    0.07    0.05
Adaptive Learn.     3.07    4.71    0.00    0.14

The author reports analytical problems with the 1,3 Butadiene, and only
Noncatalyst values are considered reliable.

Emission Standards

There are several bodies responsible for establishing standards, and they
promulgate test cycles, analysis procedures, and the % of new vehicles that
must comply each year. The test cycles and procedures do change ( usually
indicated by an anomalous increase in the numbers in the table ), and I
have not listed the percentages of the vehicle fleet that are required to
comply. This table is only intended to convey where we have been, and where
we are going. It does not cover any regulation in detail - readers are
advised to refer to the relevant regulations. Additional limits for other
pollutants, such as formaldehyde and particulates, are omitted. The 1994
tests signal the transition from 50,000 to 75,000 mile compliance testing,
and I have not listed the subsequent 50,000 mile limits [47,48].

Year                    Federal                      California
                HCs    CO    NOx    Evap       HCs    CO    NOx    Evap
               g/mi   g/mi  g/mi   g/test     g/mi   g/mi  g/mi   g/test
Before regs   10.6   84.0   4.1    47        10.6   84.0   4.1    47
add crankcase +4.1                           +4.1
1966                                          6.3   51.0   6.0
1968           6.3   51.0   6.0
1970           4.1   34.0                     4.1   34.0           6
1971           4.1   34.0                     4.1   34.0   4.0     6
1972           3.0   28.0                     2.9   34.0   3.0     2
1973           3.0   28.0   3.0               2.9   34.0   3.0     2
1974           3.0   28.0   3.0               2.9   34.0   2.0     2
1975           1.5   15.0   3.1     2         0.90   9.0   2.0     2
1977           1.5   15.0   2.0     2         0.41   9.0   1.5     2
1980           0.41   7.0   2.0     6         0.41   9.0   1.0     2
1981           0.41   3.4   1.0     2         0.39   7.0   0.7     2
1993           0.41   3.4   1.0     2         0.25   3.4   0.4     2
1994 50,000    0.26   3.4   0.3     ?   TLEV  0.13   3.4   0.4
1994 75,000    0.31   4.2   0.6     ?
1997                                    LEV   0.08   3.4   0.2
1997                                    ULEV  0.04   1.7   0.2
1998                                    ZEV   0.0    0.0   0.0
2004           0.13   1.8   0.16    ?

It's also worth noting that exhaust catalysts also emit platinum, and the
soluble platinum salts are some of the most potent sensitizers known.
Early research [49] reported the presence of 10% water-soluble platinum in
the emissions, however later work on monolithic catalysts has determined the
quantities of water soluble platinum emissions are negligible [50]. The
particle size of the emissions has also been determined, and the emissions
have been correlated with increasing vehicle speed. Increasing speed also
increases the exhaust gas temperature and velocity, indicating the emissions
are probably a consequence of physical attrition.

           Estimated Fuel                           Median Aerodynamic
Speed       Consumption         Emissions           Particle Diameter
km/h          l/100km            ng/m-3                    um
60              7                  3.3                     5.1
100             8                 11.9                     4.2
140            10                 39.0                     5.6
US Cycle-75                        6.4                     8.5

Using the estimated fuel consumption, and about 10m3 of exhaust gas per
litre of gasoline, the emissions are 2-40ng/km. These are 2-3 orders
of magnitude lower than earlier reported work on pelletised catalysts.
These emissions may be controlled directly in the future. They are currently
indirectly controlled by the cost of platinum, and the new requirement for
the catalyst to have an operational life of at least 100,000 miles.

5.6  Why do exhaust catalysts influence fuel composition?

Modern adaptive learning engine management systems control the combustion
stoichiometry by monitoring various ambient and engine parameters, including
exhaust gas recirculation rates, the air flow sensor, and exhaust oxygen
sensor outputs, This closed loop system using the oxygen sensor can
compensate for changes in fuel content and air density. The oxygen sensor
is also known as the lambda sensor, because the stoichiometric mass Air/Fuel
ratio is known as lambda. Typical stoichiometric air/fuel ratios are [51]:-
 6.4  methanol
 9.0  ethanol
11.7  MTBE
12.1  ETBE, TAME
14.6  gasoline without oxygenates

The engine management system rapidly switches the stoichiometry between
slightly rich and slightly lean, except under wide open throttle conditions
- when the system runs open loop. The  response of the oxygen sensor to
composition changes is about 3 ms, and closed loop switching is typically
1-3 times a second, going between 50mV ( lambda = 1.05 (Lean)) to  900mV
(lambda = 0.99 ( Rich)). The catalyst oxidises about 80% of the H2, CO,
and HCs, and reduces the NOx [47].

Typical reactions that occur in a modern 3-way catalyst are:-
                2H2 + O2  ->  2H2O
                2CO + O2  ->  2CO2
    CxHy + (x + (y/4))O2  ->  xCO2 + (y/2)H2O
               2CO + 2NO  ->  N2 + 2CO2
   CxHy + 2(x + (y/4))NO  ->  (x + (y/4))N2 + (y/2)H2O + xCO2
               2H2 + 2NO  ->  N2 + 2H2O
                CO + H20  ->  CO2 + H2
             CxHy + xH2O  ->  xCO + (x + (y/2))H2

The use of exhaust catalysts have resulted in reaction pathways that can
accidentally be responsible for increased pollution. An example is the
CARB-mandated reduction of fuel sulfur. A change from 450ppm to 50ppm, which
will reduce HC & CO emissions by 20%, may increase formaldehyde by 45% [19].

The requirement that the exhaust catalysts must now endure for 10 years or
100,000 miles will also encourage automakers to push for lower levels of
known catalyst "poisons" such as sulfur and phosphorus in both the gasoline
and lubricant. Modern catalysts are unable to reduce the relatively high
levels of NOx that are produced during lean operation down to approved
levels, thus preventing the application of lean-burn engine technology.
Recently Mazda has announced they have developed a "lean burn" catalyst,
which may enable automakers to move the fuel combustion towards the lean
side, and different gasoline properties may be required to optimise the
combustion and reduce pollution. Mazda claim that fuel efficiency is
improved by 5-8% while meeting all emission regulations [52] .

Catalysts also inhibit the selection of gasoline octane-improving and
cleanliness additives ( such as MMT and phosphorus-containing additives )
that may result in refractory compounds known to physically coat the
catalyst and increase pollution.

5.7  Why are "cold start" emissions so important?

The catalyst requires heat to reach the temperature ( >300-350C ) where it
functions most efficiently, and the delay until it reaches operating
temperature can produce more hydrocarbons than would be produced during
the remainder of many typical urban short trips. It has been estimated that
70-80% of the non-methane HCs that escape conversion by the catalysts
are emitted during the first two minutes after a cold start. As exhaust
emissions have been reduced, the significance of the evaporative emissions
increases. Several engineering techniques are being developed, including the
Ford Exhaust Gas Igniter ( uses a flame to heat the catalyst - lots of
potential problems ), zeolite hydrocarbon traps, and relocation of the
catalyst closer to the engine [47].

Reduced gasoline volatility and composition changes, along with cleanliness
additives and engine management systems, can help minimise cold start
emissions, but currently the most effective technique appears to be rapid,
deliberate heating of the catalyst, and the new generation of low thermal
inertia  "fast light-up" catalysts reduce the problem, but further research
is necessary [53].

As the evaporative emissions are also starting to be reduced, the emphasis
has shifted to the refuelling emissions. These will be mainly controlled
on the vehicle, and larger canisters may be used to trap the vapours emitted
during refuelling.

5.8  When will the emissions be "clean enough"?

The California ZEV regulations effectively preclude IC vehicles, because
they stipulate zero emissions. However, the concept of regulatory forcing
of alternative vehicle propulsion technology may have to be modified to
include hybrid or fuel-cell vehicles, as the major failing of EVs remains
the lack of a cheap, light, safe, and  easily-rechargeable electrical
storage device [54,55]. There are several major projects intending to
further reduce emissions from automobiles, mainly focusing on vehicle mass
and engine fuel efficiency, but gasoline specifications and alternative
fuels are also being investigated. It may be that changes to IC engines and
gasolines will enable the IC engine to continue well into the 21st century
as the prime motive force for personal transportation.

5.9  Why are only some gasoline compounds restricted?

The less volatile hydrocarbons in gasoline are not released in significant
quantities during normal use, and the more volatile alkanes are considerably
less toxic than many other chemicals encountered daily. The newer gasoline
additives also have potentially undesirable properties before they are even
combusted. Most hydrocarbons are very insoluble in water, with the lower
aromatics being the most soluble, however the addition of oxygen to
hydrocarbons significantly increases the mutual solubility with water.

                      Compound in Water            Water in Compound
                      % mass/mass @  C             % mass/mass @  C
normal decane            0.0000052  25               0.0072      25
iso-octane               0.00024    25               0.0055      20
normal hexane            0.00125    25               0.0111      20
cyclohexane              0.0055     25               0.010       20
1-hexene                 0.00697    25               0.0477      30
toluene                  0.0515     25               0.0334      25
benzene                  0.1791     25               0.0635      25

methanol                complete    25              complete     25
ethanol                 complete    25              complete     25
MTBE                     4.8        20               1.4         20
TAME                      -                          0.6         20

The concentrations and ratios of benzene, toluene, ethyl benzene, and xylenes
( BTEX ) in water are often used to monitor groundwater contamination from
gasoline storage tanks or pipelines. The oxygenates and other new additives
may increase the extent of water and soil pollution by acting as co-solvents
for HCs.

Various government bodies ( EPA, OSHA, NIOSH ) are charged with ensuring
people are not exposed to unacceptable chemical hazards, and maintain
ongoing research into the toxicity of liquid gasoline contact, water and soil
pollution, evaporative emissions, and tailpipe emissions [56]. As toxicity
is found, the quantities in gasoline of the specific chemical ( benzene ),
or family of chemicals ( alkyl leads, aromatics, olefins ) are regulated.

The recent dramatic changes caused by the need to reduce alkyl leads,
halogens, olefins, aromatics has resulted in whole new families of compounds
( ethers, alcohols ) being introduced into fuels without prior detailed
toxicity studies being completed. If adverse results appear, these compounds
are also likely to be regulated to protect people and the environment.

Also, as the chemistry of emissions is unravelled, the chemical precursors
to toxic tailpipe emissions ( such as higher aromatics that produce benzene
emissions ) are also controlled, even if they are not toxic.

5.10 What does "renewable" fuel/oxygenate mean?

The general definition of "renewable" is that the carbon originates from
recent biomass, and thus does not contribute to the increased CO2 emissions.
A truly "long-term" view could claim that fossil fuels are "renewable" on a
100 million year timescale :-). There is currently a major battle between
the ethanol/ETBE lobby ( agricultural, corn growing ), and the methanol/MTBE
lobby ( oil company, petrochemical ) over an EPA mandate demanding that a
specific percentage of the oxygenates in gasoline are produced from
"renewable" sources [57].

Unfortunately, "renewable" ethanol is not cost competitive when crude oil
is $18/bbl, so a federal subsidy ( $0.54/US Gallon ) and additional state
subsidies ( 11 states - from $0.08(Michigan) to $0.66(Tenn.)/US Gal.) are
provided. A judgement on the use of "renewable" oxygenates is expected in
early 1995.

5.11 Will oxygenated gasoline damage my vehicle?

The following comments assume that your vehicle was designed to operate on
unleaded, if not, then damage like valve seat recession may also occur.
Damage should not occur if the gasoline is correctly formulated, and you
select the appropriate octane, but oxygenated gasoline will hurt your pocket.
In the first year of mandated oxygenates, it appears some refiners did not
carefully formulate their oxygenated gasoline, and driveability and emissions
problems occurred. Most reputable brands are now carefully formulated.
Some older activated carbon canisters may not function efficiently with
oxygenated gasolines, but this is a function of the type of carbon used.
How your vehicle responds to oxygenated gasoline depends on the engine
management system and state of tune. A modern system will automatically
compensate for all of the currently-permitted oxygenate levels, thus your
fuel consumption will increase. Older, poorly-maintained, engines may
require a tune up to maintain acceptable driveability.

Be prepared to try several different brands of reformulated gasolines to
identify the most suitable brand for your vehicle, and be prepared to change
again with the seasons. This is because the refiners can choose the
oxygenate they use to meet the regulations, and may choose to set some fuel
properties, such as volatility, differently to their competitors.

Most stories of corrosion etc, are derived from anhydrous methanol corrosion
of light metals (aluminum, magnesium), however the addition of either 0.5%
water to pure methanol, or corrosion inhibitors to methanol/gasoline blends
will prevent this. If you observe corrosion, talk to your gasoline supplier.
Oxygenated fuels may either swell or shrink some elastomers on older cars,
depending on the aromatic and olefin content of the fuels. Cars later than
1990 should not experience compatibility problems, and cars later than 1994
should not experience driveability problems, but they will experience
increased fuel consumption, depending on the state of tune and engine
management system.

5.12 What does "reactivity" of emissions mean?

The traditional method of exhaust regulations was to specify the actual HC,
CO, NOx, and particulate contents. With the introduction of oxygenates and
reformulated gasolines, the volatile organic carbon (VOC) species in the
exhaust also changed. The "reactivity" refers to the ozone-forming potential
of the VOC emissions when they react with NOx, and is being introduced as a
regulatory means of ensuring that automobile emissions do actually reduce
smog formation. The ozone-forming potential of chemicals is defined as the
number of molecules of ozone formed per VOC carbon atom, and this is called
the Incremental Reactivity. Typical values ( big is bad :-) ) are [45]:

Maximum Incremental Reactivities as mg Ozone / mg VOC

                  carbon monoxide           0.054
alkanes           methane                   0.0148
                  ethane                    0.25
                  propane                   0.48
                  n-butane                  1.02
olefins           ethylene                  7.29
                  propylene                 9.40
                  1,3 butadiene            10.89
aromatics         benzene                   0.42
                  toluene                   2.73
                  meta-xylene               8.15
                  1,3,5-trimethyl benzene  10.12
oxygenates        methanol                  0.56
                  ethanol                   1.34
                  MTBE                      0.62
                  ETBE                      1.98

5.13 What are "carbonyl" compounds?

Carbonyls are produced in large amounts under lean operating conditions,
especially when oxygenated fuels are used. Most carbonyls are toxic, and the
carboxylic acids can corrode metals. The emission of carbonyls can be
controlled by combustion stoichiometry and exhaust catalysts.
Typical carbonyls are:-
* aldehydes ( containing -CHO ),
  - formaldehyde (HCHO) - which is formed in large amounts during lean
                          combustion of methanol [58].
  - acetaldehyde (CH2CHO) - which is formed during ethanol combustion.
  - acrolein (CH2=CHCHO) - a very potent irritant.
* ketones ( containing C=0 ),
  - acetone (CH3COCH3)
* carboxylic acids ( containing -COOH ),
  - formic acid (HCOOH) - formed during lean methanol combustion.
  - acetic acid (CH3COOH).

5.14 What are "gross polluters"?

It has always been known that the EPA emissions tests do not reflect real
world conditions. There have been several attempts to identify vehicles on
the road that do not comply with emissions standards. Recent remote sensing
surveys have demonstrated that the highest 10% of CO emitters produce over
50% of the pollution, and the same ratio applies for the HC emitters - which
may not be the same vehicles [59,60,61]. 20% of the CO emitters are
responsible for 80% of the CO emissions, consequently modifying gasoline
composition is only one aspect of pollution reduction. The new additives can
help maintain engine condition, but they can not compensate for out-of-tune,
worn, or tampered-with engines.

The most famous of these remote sensing systems is the FEAT ( Fuel Efficiency
Automobile Test ) team from the University of Denver [62]. This team is
probably the world leader in remote sensing of auto emissions to identify
grossly polluting vehicles. The system measures CO/CO2 ratio, and the
HC/CO2 ratio in the exhaust of vehicles passing through an infra-red light
beam crossing the road 25cm above the surface. The system also includes a
video system that records the licence plate, date, time, calculated exhaust
CO, CO2, and HC. The system is effective for traffic lanes up to 18 metres
wide, however rain, snow, and water spray can cause scattering of the beam.
Reference signals monitor such effects and, if possible, compensate. The
system has been comprehensively validated, including using vehicles with
on-board emissions monitoring instruments.

They can monitor up to 1000 vehicles an hour and, as an example,they were
invited to Provo, Utah to monitor vehicles, and gross polluters would be
offered free repairs [63]. They monitored over 10,000 vehicles and mailed
114 letters to owners of vehicles newer than 1965 that had demonstrated high
CO levels. They received 52 responses and repairs started in Dec 1991, and
continued to Mar 1992. They offered to purchase two vehicles at blue book
price.  They were declined, and so attempted to modify those vehicles, even
though their condition did not justify the expense.

 The entire monitored fleet at Provo (Utah) during Winter 1991/1992
 Model year               Grams CO/gallon            Number of
                    (Median value) (mean value)      Vehicles
   92                    40             80              247
   91                    55                            1222
   90                    75                            1467
   89                    80                            1512
   88                    85                            1651
   87                    90                            1439
   86                   100            300             1563
   85                   120                            1575
   84                   125                            1206
   83                   145                             719
   82                   170                             639
   81                   230                             612
   80                   220            500              551
   79                   350                             667
   78                   420                             584
   77                   430                             430
   76                   770                             317
   75                   760            950              163
   Pre 75               920           1060              878

As observed elsewhere, over half the CO was emitted by about 10% of the
vehicles. If the 47 worst polluting vehicles were removed, that achieves
more than removing the 2,500 lowest emitting vehicles from the total tested
fleet.

Surveys of vehicle populations have demonstrated that emissions systems had
been tampered with on over 40% of the gross polluters, and an additional 20%
had defective emission control equipment [64]. No matter what changes are
made to gasoline, if owners "tune" their engines for power, then the majority
of such "tuned" vehicle will become gross polluters. Professional repairs to
gross polluters usually improves fuel consumption, resulting in a low cost to
owners ( $32/pa/Ton CO year ). The removal of CO in the Provo example above
was costed at $200/Ton CO, compared to Inspection and Maintenance programs
($780/Ton CO ), and oxygenates ( $1034-$1264/Ton CO in Colorado 1991-2 ), and
UNOCALs vehicle scrapping programme ( $1025/Ton of all pollutants ).

Thus, identifying and repairing or removing gross polluters can be far more
cost-effective than playing around with reformulated gasolines and
oxygenates.

------------------------------

Subject: 6. What do Fuel Octane ratings really indicate?

6.1  Who invented Octane Ratings?

Since 1912 the spark ignition internal combustion engine's compression ratio
had been constrained by the unwanted "knock" that could rapidly destroy
engines. "Knocking" is a very good description of the sound heard from an
engine using fuel of too low octane. The engineers had blamed the "knock"
on the battery ignition system that was added to cars along with the
electric self-starter. The engine developers knew that they could improve
power and efficiency if knock could be overcome.

Kettering assigned Thomas Midgley, Jr. to the task of finding the exact
cause of knock [16]. They used a Dobbie-McInnes manograph to demonstrate
that the knock did not arise from preignition, as was commonly supposed, but
arose from a violent pressure rise _after_ ignition. The manograph was not
suitable for further research, so Midgley and Boyd developed a high-speed
camera to see what was happening. They also developed a "bouncing pin"
indicator that measured the amount of knock [7]. Ricardo had developed an
alternative concept of HUCF ( Highest Useful Compression Ratio ) using a
variable-compression engine. His numbers were not absolute, as there were
many variables, such as ignition timing, cleanliness, spark plug position,
engine temperature. etc.

In 1926 Graham Edgar suggested using two hydrocarbons that could be produced
in sufficient purity and quantity [9]. These were "normal heptane", that
was already obtainable in sufficient purity from the distillation of Jeffrey
pine oil, and " an octane, named 2,4,4-trimethyl pentane " that he first
synthesized. Today we call it " iso-octane " or 2,2,4-trimethyl pentane. The
octane had a high anti-knock value, and he suggested using the ratio of the
two as a reference fuel number. He demonstrated that all the commercially-
available gasolines could be bracketed between 60:40 and 40:60 parts by
volume heptane:iso-octane.

The reason for using normal heptane and iso-octane was because they both
have similar volatility properties, specifically boiling point, thus the
varying ratios 0:100 to 100:0 should not exhibit large differences in
volatility that could affect the rating test.
                                                           Heat of
               Melting Point  Boiling Point  Density    Vaporisation
                     C              C          g/ml         MJ/kg
normal heptane    -90.7           98.4       0.684          0.365 @ 25C
iso octane       -107.45          99.3       0.6919         0.308 @ 25C

Having decided on standard reference fuels, a whole range of engines and
test conditions appeared, but today the most common are the Research Octane
Number ( RON ), and the Motor Octane Number ( MON ).

6.2  Why do we need Octane Ratings?

To obtain the maximum energy from the gasoline, the compressed fuel/air
mixture inside the combustion chamber needs to burn evenly, propagating out
from the spark plug until all the fuel is consumed. This would deliver an
optimum power stroke. In real life, a series of pre-flame reactions will
occur in the unburnt "end gases" in the combustion chamber before the flame
front arrives. If these reactions form molecules or species that can
autoignite before the flame front arrives, knock will occur [13,14].

Simply put, the octane rating of the fuel reflects the ability of the
unburnt end gases to resist spontaneous autoignition under the engine test
conditions used. If autoignition occurs, it results in an extremely rapid
pressure rise, as both the desired spark-initiated flame front, and the
undesired autoignited end gas flames are expanding. The combined pressure
peak arrives slightly ahead of the normal operating pressure peak, leading
to a loss of power and eventual overheating. The end gas pressure waves are
superimposed on the main pressure wave, leading to a sawtooth pattern of
pressure oscillations that create the "knocking" sound.

The combination of intense pressure waves and overheating can induce piston
failure in a few minutes. Knock and preignition are both favoured by high
temperatures, so one may lead to the other. Under high-speed conditions
knock can lead to preignition, which then accelerates engine destruction
[17].

6.3  What fuel property does the Octane Rating measure?

The fuel property the octane ratings measure is the ability of the unburnt
end gases to spontaneously ignite under the specified test conditions.
Within the chemical structure of the fuel is the ability to withstand
pre-flame conditions without decomposing into species that will autoignite
before the flame-front arrives. Different reaction mechanisms, occurring at
various stages of the pre-flame compression stroke, are responsible for the
undesirable, easily-autoignitable, end gases.

During the oxidation of a hydrocarbon fuel, the hydrogen atoms are removed
one at a time from the molecule by reactions with small radical species
(such as OH and HO2), and O and H atoms. The strength of carbon-hydrogen
bonds depends on what the carbon is connected to. Straight chain HCs such as
normal heptane have secondary C-H bonds that are significantly weaker than
the primary C-H bonds present in branched chain HCs like iso-octane [13,14].

The octane rating of hydrocarbons is determined by the structure of the
molecule, with long, straight hydrocarbon chains producing large amounts of
easily-autoignitable pre-flame decomposition species, while branched and
aromatic hydrocarbons are more resistant. This also explains why the octane
ratings of paraffins consistently decrease with carbon number. In real life,
the unburnt "end gases" ahead of the flame front encounter temperatures up
to about 700C due to piston motion and radiant and conductive heating, and
commence a series of pre-flame reactions. These reactions occur at different
thermal stages, with the initial stage ( below 400C ) commencing with the
addition of molecular oxygen to alkyl radicals, followed by the internal
transfer of hydrogen atoms within the new radical to form an unsaturated,
oxygen-containing species. These new species are susceptible to chain
branching involving the HO2 radical during the intermediate temperature
stage (400-600C), mainly through the production of OH radicals. Above 600C,
the most important reaction that produces chain branching is the reaction of
one hydrogen atom radical with molecular oxygen to form O and OH radicals.

The addition of additives such as alkyl lead and oxygenates can
significantly affect the pre-flame reaction pathways. Anti-knock additives
work by interfering at different points in the pre-flame reactions, with
the oxygenates retarding undesirable low temperature reactions, and the
alkyl lead compounds react in the intermediate temperature region to
deactivate the major undesirable chain branching sequence [13,14].

The antiknock ability is related to the "autoignition temperature" of the
hydrocarbons. Antiknock ability is _not_ substantially related to:-
1. The energy content of fuel, this should be obvious, as oxygenates have
   lower energy contents, but high octanes.
2. The flame speed of the conventionally ignited mixture, this should be
   evident from the similarities of the two reference hydrocarbons.
   Although flame speed does play a minor part, there are many other factors
   that are far more important. ( such as compression ratio, stoichiometry,
   combustion chamber shape, chemical structure of the fuel, presence of
   antiknock additives, number and position of spark plugs, turbulence etc.)
   Flame speed does not correlate with octane.

6.4  Why are two ratings used to obtain the pump rating?

The correct name for the (RON+MON)/2 formula is the "antiknock index",
and it remains the most important quality criteria for motorists [25].

The initial octane method developed in the 1920s was the Motor Octane method
and, over several decades, a large number of octane test methods appeared.
These were variations to either the engine design, or the specified operating
conditions [65]. During the 1950-1960s attempts were made to internationally
standardise and reduce the number of Octane Rating test procedures.

During the late 1930s - mid 1960s, the Research method became the important
rating because it more closely represented the octane requirements of the
motorist using the fuels/vehicles/roads then available. In the late 1960s
German automakers discovered their engines were destroying themselves on
long Autobahn runs, even though the Research Octane was within specification.
They discovered that either the MON or the Sensitivity ( the numerical
difference between the RON and MON numbers ) also had to be specified. Today
it is accepted that no one octane rating covers all use. In fact, during
1994, there have been increasing concerns in Europe about the high
Sensitivity of some commercially-available unleaded fuels.

The design of the engine and car significantly affect the fuel octane
requirement for both RON and MON. In the 1930s, most vehicles would run on
the specified Research Octane fuel, almost regardless of the Motor Octane,
whereas most 1990s engines have a 'severity" of one, which means the engine
is unlikely to knock if a changes of one RON is matched by an equal and
opposite change of MON [19].

6.5  What does the Motor Octane rating measure?

The conditions of the Motor method represent severe, sustained high speed,
high load driving. For most hydrocarbon fuels, including those with either
lead or oxygenates, the motor octane number (MON) will be lower than the
research octane number (RON).

Test Engine conditions                Motor Octane
Test Method                         ASTM D2700-92 [66]
Engine                       Cooperative Fuels Research ( CFR )
Engine RPM                               900 RPM
Intake air temperature                    38 C
Intake air humidity           3.56 - 7.12 g H2O / kg dry air
Intake mixture temperature               149 C
Coolant temperature                      100 C
Oil Temperature                           57 C
Ignition Advance - variable     Varies with compression ratio
                                 ( eg 14 - 26 degrees BTDC )
Carburettor Venturi                       14.3 mm

6.6  What does the Research Octane rating measure?

The Research method settings represent typical mild driving, without
consistent heavy loads on the engine.

Test Engine conditions               Research Octane
Test Method                         ASTM D2699-92 [67]
Engine                       Cooperative Fuels Research ( CFR )
Engine RPM                               600 RPM
Intake air temperature       Varies with barometric pressure
                           ( eg 88kPa = 19.4C, 101.6kPa = 52.2C )
Intake air humidity           3.56 - 7.12 g H2O / kg dry air
Intake mixture temperature            Not specified
Coolant temperature                      100 C
Oil Temperature                           57 C
Ignition Advance - fixed            13 degrees BTDC
Carburettor Venturi           Set according to engine altitude
                           ( eg 0-500m=14.3mm, 500-1000m=15.1mm )

6.7  Why is the difference called "sensitivity"?

RON - MON = Sensitivity. Because the two test methods use different test
conditions, especially the intake mixture temperatures and engine speeds,
then a fuel that is sensitive to changes in operating conditions will have
a larger difference between the two rating methods. Modern fuels typically
have sensitivities around 10. The US 87 (RON+MON/2) unleaded gasoline is
required to have a 82+ MON, thus preventing very high sensitivity fuels [25].

6.8  What sort of engine is used to rate fuels?

Automotive octane ratings are determined in a special single-cylinder engine
with a variable compression ratio ( CR 4:1 to 18:1 ) known as a Cooperative
Fuels Research ( CFR ) engine. The cylinder bore is 82.5mm, the stroke is
114.3mm, giving a displacement of 612 cm3. The piston has four compression
rings, and one oil control ring. The intake valve is shrouded. The head and
cylinder are one piece, and can be moved up and down to obtain the desired
compression ratio.  The engines have a special four-bowl carburettor that
can adjust individual bowl air/fuel ratios. This facilitates rapid switching
between reference fuels and samples. A magnetorestrictive detonation sensor
in the combustion chamber measures the rapid changes in combustion chamber
pressure caused by knock, and the amplified signal is measured on a
"knockmeter" with a 0-100 scale [66,67]. A complete Octane Rating engine
system costs about $200,000 with all the services installed. Only one
company manufactures these engines, the Waukesha Engine Division of Dresser
Industries, Waukesha. WI 53186.

6.9  How is the Octane rating determined?

To rate a fuel, the engine is set to an appropriate compression ratio that
will produce a knock of about 50 on the knockmeter for the sample when the
air/fuel ratio is adjusted on the carburettor bowl to obtain maximum knock.
Normal heptane and iso-octane are known as primary reference fuels. Two
blends of these are made, one that is one octane number above the expected
rating, and another that is one octane number below the expected rating.
These are placed in different bowls, and are also rated with each air/fuel
ratio being adjusted for maximum knock. The higher octane reference fuel
should produce a reading around 30-40, and the lower reference fuel should
produce a reading of 60-70. The sample is again tested, and if it does not
fit between the reference fuels, further reference fuels are prepared, and
the engine readjusted to obtain the required knock. The actual fuel rating
is interpolated from the knockmeter readings [66,67].

6.10 What is the Octane Distribution of the fuel?

The combination of vehicle and engine can result in specific requirements
for octane that depend on the fuel. If the octane is distributed differently
throughout the boiling range of a fuel, then engines can knock on one brand
of 87 (RON+MON/2), but not on another brand. This "octane distribution" is
especially important when sudden changes in load occur, such as high load,
full throttle, acceleration. The fuel can segregate in the manifold, with
the very volatile fraction reaching the combustion chamber first and, if
that fraction is deficient in octane, then knock will occur until the less
volatile, higher octane fractions arrive [17].

Some fuel specifications include delta RONs, to ensure octane distribution
throughout the fuel boiling range was consistent. Octane distribution was
seldom a problem with the alkyl lead compounds, as the tetra methyl lead
and tetra ethyl lead octane volatility profiles were well characterised, but
it can be a major problem for the new, reformulated, low aromatic gasolines,
as MTBE boils at 55C, whereas ethanol boils at 78C. Drivers have discovered
that an 87 (RON+MON/2) from one brand has to be substituted with an 89
(RON+MON/2) of another, and that is because of the combination of their
driving style, engine design, vehicle mass, fuel octane distribution, fuel
volatility, and the octane-enhancers used.

6.11 What is a "delta Research Octane number"?

To obtain an indication of behaviour of a gasoline during any manifold
segregation, an octane rating procedure called the Distribution Octane
Number was used. The rating engine had a special manifold that allowed
the heavier fractions to be separated before they reached the combustion
chamber [17]. That method has been replaced by the "delta" RON procedure.

The fuel is carefully distilled to obtain a distillate fraction that boils
to the specified temperature, which is usually 100C. Both the parent fuel
and the distillate fraction are rated on the  octane engine using the
Research Octane method [68]. The difference between these is the delta
RON(100C), usually just called the delta RON.

6.12 How do other fuel properties affect octane?

Several other properties affect knock. The most significant determinant of
octane is the chemical structure of the hydrocarbons and their response to
the addition of octane enhancing additives. Other factors include:-
Front End Volatility - Paraffins are the major component in gasoline, and
  the octane number decreases with increasing chain length or ring size, but
  increases with chain branching. Overall, the effect is a significant
  reduction in octane if front end volatility is lost, as can happen with
  improper or long term storage. Fuel economy on short trips can be improved
  by using a more volatile fuel, at the risk of carburettor icing and
  increased evaporative emissions.
Final Boiling Point.- Decreases in the final boiling point increase fuel
  octane. Aviation gasolines have much lower final boiling points than
  automotive gasolines. Note that final boiling points are being reduced
  because the higher boiling fractions are responsible for disproportionate
  quantities of pollutants and toxins.
Preignition tendency - both knock and preignition can induce each other.

6.13 Can higher octane fuels give me more power?

Not if you are already using the proper octane fuel. The engine will be
already operating at optimum settings, and a higher octane should have no
effect on the management system. Your driveability and fuel economy will
remain the same. The higher octane fuel costs more, so you are just throwing
money away. If you are already using a fuel with an octane rating slightly
below the optimum, then using a higher octane fuel will cause the engine
management system to move to the optimum settings, possibly resulting in
both increased power and improved fuel economy. You may be able to change
octanes between seasons ( reduce octane in winter ) to obtain the most
cost-effective fuel without loss of driveability.

Once you have identified the fuel that keeps the engine at optimum settings,
there is no advantage in moving to an even higher octane fuel. The
manufacturer's recommendation is conservative, so you may be able to
carefully reduce the fuel octane. The penalty for getting it badly wrong,
and not realising that you have, could be expensive engine damage.

6.14 Does low octane fuel increase engine wear?

Not if you are meeting the octane requirement of the engine. If you are not
meeting the octane requirement, the engine will rapidly suffer major damage
due to knock. You must not use fuels that produce sustained audible knock,
engine damage will occur. If the octane is just sufficient, the engine
management system will move settings to a less optimal position, and the
only major penalty will be increased costs due to poor fuel economy.
Whenever possible, engines should be operated at the optimum position for
long-term reliability. Engine wear is mainly related to design,
manufacturing, maintenance and lubrication factors. Once the octane and
run-on requirements of the engine are satisfied, increased octane will have
no beneficial effect on the engine. The quality of gasoline, and the
additive package used, would be more likely to affect the rate of engine
wear, rather than the octane rating.

6.15 Can I mix different octane fuel grades?

Yes, however attempts to blend in your fuel tank should be carefully
planned. You should not allow the tank to become empty, and then add 50% of
lower octane, followed by 50% of higher octane. The fuels may not completely
mix immediately, especially if there is a density difference. You may get a
slug of low octane that causes severe knock. You should refill when your
tank is half full. In general the octane response will be linear for most
hydrocarbon and oxygenated fuels eg 50:50 of 87 and 91 will give 89.

Attempts to mix leaded high octane to unleaded high octane to obtain higher
octane are useless. The lead response of the unleaded fuel does not overcome
the dilution effect, thus 50:50 of 96 leaded and 91 unleaded will give 94.
Some blends of oxygenated fuels with ordinary gasoline can result in
undesirable increases in volatility due to volatile azeotropes, and that
some oxygenates can have negative lead responses. Also note that the octane
requirement of some engines is determined by the need to avoid run-on, not
to avoid knock.

6.16 What happens if I use the wrong octane fuel?

If you use a fuel with an octane rating below the requirement of the engine,
the management system may move the engine settings into an area of less
efficient combustion, resulting in reduced power and reduced fuel economy.
You will be losing both money and driveability. If you use a fuel with an
octane rating higher than what the engine can use, you are just wasting
money by paying for octane that you can not utilise. Forget the stories
about higher octanes having superior additive packages - they do not. If
your vehicle does not have a knock sensor, then using an octane significantly
below the requirement means that the little men with hammers will gleefully
pummel your engine to pieces.

You should initially be guided by the vehicle manufacturer's recommendations,
however you can experiment, as the variations in vehicle tolerances can
mean that Octane Number Requirement for a given vehicle model can range
over 6 Octane Numbers. Caution should be used, and remember to compensate
if the conditions change, such as carrying more people or driving in
different ambient conditions. You can often reduce the octane of the fuel
you use in winter because the temperature decrease and possible humidity
changes may significantly reduce the octane requirement of the engine.

Use the octane that provides cost-effective driveability and performance,
using anything more is waste of money, and anything less could result in
an unscheduled, expensive visit to your mechanic.

6.17 Can I tune the engine to use another octane fuel?

In general, modern engine management systems will compensate for fuel octane,
and once you have satisfied the optimum octane requirement, you are at the
optimum overall performance area of the engine map. Tuning changes to obtain
more power will probably adversely affect both fuel economy and emissions.
Unless you have access to good diagnostic equipment that can ensure
regulatory limits are complied with, it is likely that adjustments may be
regarded as illegal tampering by your local regulation enforcers. If you are
skilled, you will be able to legally wring slightly more performance from
your engine by using a dynamometer in conjunction with engine and exhaust gas
analyzers and a well-designed, retrofitted, performance engine management
chip.

6.18 How can I increase the fuel octane?

Not simply, you can purchase additives, however these are not cost-effective
and a survey in 1989 showed the cost of increasing the octane rating of one
US gallon by one unit ranged from 10 cents ( methanol ), 50 cents (MMT),
$1.00 ( TEL ), to $3.25 ( xylenes ) [69]. It is preferable to purchase a
higher octane fuel such as racing fuel, aviation gasolines, or methanol.
Sadly, the price of chemical grade methanol has almost doubled during 1994.
If you plan to use alcohol blends, ensure your fuel handling system is
compatible, and that you only use dry gasoline by filling up early in the
morning when the storage tanks are cool. Also ensure that the service station
storage tank has not been refilled recently. Retailers are supposed to wait
several hours before bringing a refilled tank online, to allow suspended
undissolved water to settle out, but they do not always wait the full period.

6.19 Are aviation gasoline octane numbers comparable?

Aviation gasolines were all highly leaded and graded using two numbers, with
common grades being 80/87, 100/130, and 115/145 [70]. The first number is the
Aviation rating ( aka Lean Mixture rating ), and the second number is the
Supercharge rating ( aka Rich Mixture rating ). In the 1970s a new grade,
100LL ( low lead = 0.53mlTEL/L instead of 1.06mlTEL/L) was introduced to
replace the 80/87 and 100/130. Soon after the introduction, there was a
spate of plug fouling, and high cylinder head temperatures resulting in
cracked cylinder heads [71]. The old 80/87 grade was reintroduced on a
limited scale.  The Aviation rating is determined using the automotive Motor
Octane test procedure, and then corrected to an Aviation number using a
table in the method - it's usually only 1 - 2 Octane units different to the
Motor value up to 100, but varies significant above that eg 110MON = 128AN.

The second Avgas number is the Rich Mixture method Performance Number ( PN
- they are not commonly called octane numbers when they are above 100 ), and
is determined on a supercharged version of the CFR engine which has a fixed
compression ratio. The method determines the dependence of the highest
permissible power ( in terms of indicated mean effective pressure ) on
mixture strength and boost for a specific light knocking setting. The
Performance Number indicates the maximum knock-free power obtainable from a
fuel compared to iso-octane = 100. Thus, a PN = 150 indicates that an engine
designed to utilise the fuel can obtain 150% of the knock-limited power of
iso-octane at the same mixture ratio. This is an arbitrary scale based on
iso-octane + varying amounts of TEL, derived from a survey of engines
performed decades ago. Aviation gasoline PNs are rated using variations of
mixture strength to obtain the maximum knock-limited power in a supercharged
engine. This can be extended to provide mixture response curves which define
the maximum boost ( rich - about 11:1 stoichiometry ) and minimum boost
( weak about 16:1 stoichiometry ) before knock [71].

The 115/145 grade is being phased out, but even the 100LL has more octane
than any automotive gasoline.

------------------------------

From jjg@cadence.com Mon Jan 30 14:47:17 EST 1995
Article: 97678 of rec.autos.tech
Newsgroups: rec.autos.tech,ca.driving
Path: magnus.acs.ohio-state.edu!csn!ncar!gatech!howland.reston.ans.net!pipex!uunet!nntp.cadence.com!jjg
From: jjg@cadence.com (John Gianni)
Subject: Gasoline FAQ - Part 3 of 4
Message-ID:
Sender: news@Cadence.COM
Organization: Cadence Design Systems
Date: Thu, 19 Jan 1995 02:00:03 GMT
Lines: 907

Posting this on behalf of Bruce Hamilton in New Zealand.
Please send comments/changes/corrections/congratulations to him.
John Gianni

Archive-name: autos-tech/gasoline/part3
Posting-Frequency: monthly
Last-modified: 18 Jan 1995
Version: 1.00

Subject: 7. What parameters determine octane requirement?

7.1  What is the effect of Compression ratio?

Most people know that an increase in Compression Ratio will require an
increase in fuel octane for the same engine design. Increasing the
compression ratio increases the theoretical thermodynamic efficiency of an
engine according to the standard equation

Efficiency = 1 - (1/compression ratio)^gamma-1

where gamma = ratio of specific heats at constant pressure and constant
volume of the working fluid ( for most purposes air is the working fluid,
and is treated as an ideal gas ). There are indications that thermal
efficiency reaches a maximum at a compression ratio of about 17:1 [15].

The efficiency gains are best when the engine is at incipient knock, that's
why knock sensors ( actually vibration sensors ) are used. Low compression
ratio engines are less efficient because they can not deliver as much of the
ideal combustion power to the flywheel. For a typical carburetted engine,
without engine management [17,24]:-

   Compression       Octane Number    Brake Thermal Efficiency
     Ratio            Requirement         ( Full Throttle )
      5:1                 72                      -
      6:1                 81                     25 %
      7:1                 87                     28 %
      8:1                 92                     30 %
      9:1                 96                     32 %
     10:1                100                     33 %
     11:1                104                     34 %
     12:1                108                     35 %

Modern engines have improved significantly on this, and the changing fuel
specifications and engine design should see more improvements, but
significant gains may have to await improved engine materials and fuels.

7.2  What is the effect of changing the air/fuel ratio?

Traditionally, the greatest tendency to knock was near 13.5:1 air/fuel
ratio, but was very engine specific. Modern engines, with engine management
systems, now have their maximum octane requirement near to 14.5:1. For a
given engine using gasoline, the relationship between thermal efficiency,
air/fuel ratio, and power is complex. Stoichiometric combustion ( Air/Fuel
Ratio = 14.7:1 for a typical non-oxygenated gasoline ) is neither maximum
power - which occurs around A/F 12-13:1 (Rich), nor maximum thermal
efficiency - which occurs around A/F 16-18:1 (Lean). The air-fuel ratio is
controlled at part throttle by a closed loop system using the oxygen sensor
in the exhaust. Conventionally, enrichment for maximum power air/fuel ratio
is used during full throttle operation to reduce knocking while providing
better driveability [24]. If the mixture is weakened, the flame speed is
reduced, consequently less heat is converted to mechanical energy, leaving
heat in the cylinder walls and head, potentially inducing knock. It is
possible to weaken the mixture sufficiently that the flame is still present
when the inlet valve opens again, resulting in backfiring.

7.3  What is the effect of changing the ignition timing

The tendency to knock increases as spark advance is increased, eg 2 degrees
BTDC requires 91 octane, whereas 14 degrees BTDC requires 96 octane.
If you advance the spark, the flame front starts earlier, and the end gases
start forming earlier in the cycle, providing more time for the autoigniting
species to form before the piston reaches the optimum position for power
delivery, as determined by the normal flame front propagation. It becomes a
race between the flame front and decomposition of the increasingly-squashed
end gases. High octane fuels produce end gases that take longer to
autoignite, so the good flame front reaches and consumes them properly.

The ignition advance map is partly determined by the fuel the engine is
intended to use. The timing of the spark is advanced sufficiently to ensure
that the fuel/air mixture burns in such a way that maximum pressure of the
burning charge is about 15-20 degree after TDC. Knock will occur before
this point, usually in the late compression/early power stroke period.
The engine management system uses ignition timing as one of the major
variables that is adjusted if knock is detected. If very low octane fuels
are used ( several octane numbers below the vehicle's requirement at optimal
settings ), both performance and fuel economy will decrease.

The actual Octane Number Requirement depends on the engine design, but for
some 1978 vehicles using standard fuels, the following (R+M)/2 Octane
Requirements were measured. "Standard" is the recommended ignition timing
for the engine, probably a few degrees before Top Dead Centre [24].

                          Basic Ignition Timing
Vehicle   Retarded 5 degrees    Standard     Advanced 5 degrees
  A              88                91               93
  B              86                90.5             94.5
  C              85.5              88               90
  D              84                87.5             91
  E              82.5              87               90

The actual ignition timing to achieve the maximum pressure from normal
combustion of gasoline will depend mainly on the speed of the engine and the
flame propagation rates in the engine. Knock increases the rate of the
pressure rise, thus superimposing additional pressure on the normal
combustion pressure rise. The knock actually rapidly resonates around the
chamber, creating a series of abnormal sharp spikes on the pressure diagram.
The normal flame speed is fairly consistent for most gasoline HCs, regardless
of octane rating, but the flame speed is affected by stoichiometry. Note that
the flame speeds in this FAQ are not the actual engine flame speeds. A 12:1
CR gasoline engine at 1500 rpm would have a flame speed of about 16.5 m/s,
and a similar hydrogen engine yields 48.3 m/s, but such engine flame speeds
are also very dependent on stoichiometry.

7.4  What is the effect of engine management systems?

Engine management systems are now an important part of the strategy to
reduce automotive pollution. The good news for the consumer is their ability
to maintain the efficiency of gasoline combustion, thus improving fuel
economy. The bad news is their tendency to hinder tuning for power. A very
basic modern engine system could monitor and control:- mass air flow, fuel
flow, ignition timing, exhaust oxygen ( lambda oxygen sensor ), knock
( vibration sensor ), EGR, exhaust gas temperature, coolant temperature, and
intake air temperature. The knock sensor can be either a nonresonant type
installed in the engine block and capable of measuring a wide range of knock
vibrations ( 5-15 kHz ) with minimal change in frequency, or a resonant type
that has excellent signal-to-noise ratio between 1000 and 5000 rpm [72].

A modern engine management system can compensate for altitude, ambient air
temperature, and fuel octane. The management system will also control cold
start settings, and other operational parameters. There is a new requirement
that the engine management system also contain an on-board diagnostic
function that warns of malfunctions such as engine misfire, exhaust catalyst
failure, and evaporative emissions failure. The use of fuels with alcohols
such as methanol can confuse the engine management system as they generate
more hydrogen which can fool the oxygen sensor [47] .

The use of fuel of too low octane can actually result in both a loss of fuel
economy and power, as the management system may have to move the engine
settings to a less efficient part of the performance map. The system retards
the ignition timing until only trace knock is detected, as engine damage
from knock is of more consequence than power and fuel economy.

7.5  What is the effect of temperature and load?

Increasing the engine temperature, particularly the air/fuel charge
temperature, increases the tendency to knock. The Sensitivity of a fuel can
indicate how it is affected by charge temperature variations. Increasing
load increases both the engine temperature, and the end-gas pressure, thus
the likelihood of knock increases as load increases.

7.6  What is the effect of engine speed?.

Faster engine speed means there is less time for the pre-flame reactions
in the end gases to occur, thus reducing the tendency to knock. On engines
with management systems, the ignition timing may be advanced with engine
speed and load, to obtain optimum efficiency at incipient knock. In such
cases, both high and low engines speeds may be critical.

7.7  What is the effect of engine deposits?

A new engine may only require a fuel of 6-9 octane numbers lower than the
same engine after 25,000 km. This Octane Requirement Increase (ORI) is due to
the formation of a mixture of organic and inorganic deposits resulting from
both the fuel and the lubricant. They reach an equilibrium amount because
of flaking, however dramatic changes in driving styles can also result in
dramatic changes of the equilibrium position. When the engine starts to burn
more oil, the octane requirement can increase again. ORIs up to 12 are not
uncommon, depending on driving style [17,19]. The deposits produce the ORI
by several mechanisms:-
 - they reduce the combustion chamber volume, effectively increasing the
   compression ratio.
 - they also reduce thermal conductivity, thus increasing the combustion
   chamber temperatures.
 - they catalyse undesirable pre-flame reactions that produce end gases with
   low autoignition temperatures.

7.8  What is the Road Octane requirement of an vehicle?

The actual octane requirements of a vehicle is called the Octane Number
Requirement ( ONR ), and is determined by using standard octane fuels that
can be blends of iso-octane and normal heptane, or commercial gasolines.
The vehicle is tested under a wide range of conditions and loads, using
different octane fuels until trace knock is detected. The conditions that
require maximum octane are not consistent, but often are full-throttle
acceleration from low starting speeds using the highest gear available. They
can even be at constant speed conditions [17]. Engine management systems
that adjust the octane requirement may also reduce the power output on low
octane fuel, resulting in increased fuel consumption. The maximum ONR is of
most interest, as that usually defines the recommended fuel.

The octane rating engines do not reflect actual conditions in a vehicle,
consequently there are standard procedures for evaluating the performance
of the gasoline in an engine. The most common are:-
1. The Modified Uniontown Procedure. Full throttle accelerations are made
   from low speed using primary reference fuels. The ignition timing is
   adjusted until trace knock is detected at some stage. Several reference
   fuels are used, and a Road Octane Number v Basic Ignition timing graph is
   obtained. The fuel sample is tested, and the ignition timing setting is
   read from the graph to provide the Road Octane Number. This is a rapid
   procedure but provides minimal information.
2. The Modified Borderline Knock Procedure. The automatic spark advance is
   disabled, and a manual adjustment facility added. Accelerations are
   performed as in the Modified Uniontown Procedure, however trace knock is
   maintained throughout the run. A map of ignition advance v engine speed
   is made for several reference fuels and the sample fuels. This procedure
   can show the variation of road octane with engine speed.

7.9  What is the effect of air temperature?

An increase in ambient air temperature of 5.6C increases the octane
requirement of an engine by 0.44 - 0.54 MON [17,24]. When the combined effects
of air temperature and humidity are considered, it is often possible to use
one octane grade in summer, and use a lower octane rating in winter. The
Motor octane rating has a higher charge temperature, and increasing charge
temperature increases the tendency to knock, so fuels with low Sensitivity
( the difference between RON and MON numbers ) are less affected by air
temperature.

7.10  What is the effect of altitude?

The effect of increasing altitude may be nonlinear, with one study reporting
a decrease of the octane requirement of 1.4 RON/300m from sea level to 1800m
and 2.5 RON/300m from 1800m to 3600m [17]. Other studies report the octane
number requirement decreased by 1.0 - 1.9 RON/300m without specifying
altitude [24]. Modern engine management systems can accommodate this
adjustment, and in some recent studies, the octane number requirement was
0.2 - 0.5 Antiknock Index/300m. The reduction on older engines was due to:-
 - reduced air density provides lower combustion temperature and pressure.
 - fuel is metered according to air volume, consequently as density decreases
   the stoichiometry moves to rich, with a lower octane number requirement.
 - manifold vacuum controlled spark advance, and reduced manifold vacuum
   results in less spark advance.

7.11  What is the effect of humidity?.

An increase of absolute humidity of 1.0 g water/ kg of dry air lowers the
octane requirement of an engine by 0.25 - 0.32 MON [17,24].

7.12  What does water injection achieve?.

Water injection was used in WWII aviation engine to provide a large increase
in available power for very short periods. The injection of water does
decrease the dew point of the exhaust gases. This has potential corrosion
problems. The very high specific heat and heat of vaporisation of water
means that the combustion temperature will decrease. It has been shown that
a 10% water addition to methanol reduces the power and efficiency by about
3%, and doubles the unburnt fuel emissions, but does reduce NOx by 25% [73].
A decrease in combustion temperature will reduce the theoretical maximum
possible efficiency of an otto cycle engine that is operating correctly,
but may improve efficiency in engines that are experiencing abnormal
combustion on existing fuels.

Some aviation SI engines still use boost fluids. The water/methanol mixtures
are used to provide increased power for short periods, up to 40% more -
assuming adequate mechanical strength of the engine. The 40/60 or 45/55
water/methanol mixtures are used as boost fluids for aviation engines because
water would freeze. Methanol is just "preburnt" methane, consequently it only
has about half the energy content of gasoline, but it does have a higher heat
of vaporisation, which has a significant cooling effect on the charge.
Water/methanol blends are more cost-effective than gasoline for combustion
cooling. The high Sensitivity of alcohol fuels has to be considered in the
engine design and settings.

Boost fluids are used because they are far more economical than using the
fuel. When a supercharged engine has to be operated at high boost, the
mixture has to be enriched to keep the engine operating without knock. The
extra fuel cools the cylinder walls and the charge, thus delaying the onset
of knock which would otherwise occur at the associated higher temperatures.

The overall effect of boost fluid injection is to permit a considerable
increase in knock-free engine power for the same combustion chamber
temperature. The power increase is obtained from the higher allowable boost.
In practice, the fuel mixture is usually weakened when using boost fluid
injection, and the ratio of the two fuel fluids is approximately 100 parts
of avgas to 25 parts of boost fluid. With that ratio, the resulting
performance corresponds to an effective uprating of the fuel of about 25%,
irrespective of its original value. Trying to increase power boosting above
40% is difficult, as the engine can drown because of excessive liquid [71].

Note that for water injection to provide useful power gains, the engine
management and fuel systems must be able to monitor the knock and adjust
both stoichiometry and ignition to obtain significant benefits. Aviation
engines are designed to accommodate water injection, most automobile engines
are not. Returns on investment are usually harder to achieve on engines that
do not normal extend their performance envelope into those regions. Water
injection has been used by some engine manufacturers - usually as an
expedient way to maintain acceptable power after regulatory emissions
baggage was added to the engine, but usually the manufacturer quickly
produces a modified engine that does not require water injection.

------------------------------

Subject: 8. How can I identify and cure other fuel-related problems?

8.1  What causes an empty fuel tank?

* You forgot to refill it.
* Your friendly neighbourhood thief "borrowed" the gasoline - the unfriendly
  one took the vehicle.
* The fuel tank leaked.
* Your darling child/wife/husband/partner/mother/father used the car.
* The most likely reason is that your local garage switched to an oxygenated
  gasoline, and the engine management system compensated for the oxygen
  content, causing the fuel consumption to increase significantly.

8.2  Is knock the only abnormal combustion problem?

No. Many of the abnormal combustion problems are induced by the same
conditions, and so one can lead to another.

Preignition occurs when the air/fuel mixture is ignited prematurely by
glowing deposits or hot surfaces - such as exhaust valves and spark plugs.
If it continues, it can increase in severity and become Run-away Surface
Ignition (RSI) which prevents the combustion heat being converted into
mechanical energy, thus rapidly melting pistons. The Ricardo method uses an
electrically-heated wire in the engine to measure preignition tendency. The
scale uses iso-octane as 100 and cyclohexane as 0.
Some common fuel components:-
             paraffins       50-100
             benzene           26
             toluene           93
             xylene          >100
             cyclopentane      70
             di-isobutylene    64
             hexene-2         -26

There is no direct correlation between anti-knock ability and preignition
tendency, however high combustion chamber temperatures favour both, and so
one may lead to the other. An engine knocking during high-speed operation
will increase in temperature and that can induce preignition, and conversely
any preignition will result in higher temperatures than may induce knock.

Misfire is commonly caused by either a failure in the ignition system, or
fouling of the spark plug by deposits. The most common cause of deposits
was the alkyl lead additives in gasoline, and the yellow glaze of various
lead salts was used by mechanics to assess engine tune. From the upper
recess to the tip, the composition changed, but typical compounds ( going
from cold to hot ) were PbClBr; 2PbO.PbClBr; PbO.PbSO4; 3Pb3(PO4)2.PbClBr.

Run-on is the tendency of an engine to continue running after the ignition
has been switched off. It is usually caused by the spontaneous ignition of
the fuel/air mixture, rather than by surface ignition from hotspots or
deposits, as commonly believed. The narrow range of conditions for
spontaneous ignition of the fuel/air mixture ( engine speed, charge
temperature, cylinder pressure ) may be created when the engine is switched
off. The engine may refire, thus taking the conditions out of the critical
range for a couple of cycles, and then refire again, until overall cooling
of the engine drops it out of the critical region. The octane rating of the
fuel is the appropriate parameter, and it is not rare for an engine to
require a higher Octane fuel to prevent run-on than to avoid knock [17].

8.3  Can I prevent carburetter icing?

Yes, carburettor icing is caused by the combination of highly volatile fuel,
high humidity and low ambient temperature. The extent of cooling, caused by
the latent heat of the vaporised gasoline in the carburettor, can be as much
as 20C, perhaps dropping below the dew point of the charge. If this happens,
water will condense on the cooler carburettor surfaces, and will freeze if
the temperature is low enough. The fuel volatility can not always be reduced
to eliminate icing, so anti-icing additives are used.

Two types of additive are added to gasoline to inhibit icing:-
- surfactants that form a monomolecular layer over the metal parts that
  inhibits ice crystal formation. These are usually added at concentrations
  of 30-150 ppm.
- cryoscopic additives that depress the freezing point of the condensed water
  so that it does not turn to ice. Alcohols ( methanol, ethanol, iso-propanol,
  etc. ) and glycols ( hexylene glycol, dipropylene glycol ) are used at
  concentrations of 0.03% - 1%.

If you have icing problems, the addition of 100-200mls of methanol to a full
tank of dry gasoline will prevent icing under most conditions. If you believe
there is a small amount of water in the fuel tank, add 500mls of isopropanol
as the first treatment. Oxygenated gasolines using alcohols can also be used.

8.4  Should I store fuel to avoid the oxygenate season?

No. The fuel will be from a different season, and will have significantly
different volatility properties that may induce driveability problems. You
can tune your engine to perform on oxygenated gasoline as well as it did on
traditional gasoline, however you will have increased fuel consumption due
to the useless oxygen in the oxygenates. Some engines may not initially
perform well on some oxygenated fuels, usually because of the slightly
different volatility and combustion characteristics. A good mechanic should
be able to recover any lost performance or driveability, providing the engine
is in reasonable condition.

8.5  Can I improve fuel economy by using quality gasolines?

Yes, several manufacturers have demonstrated that their new gasoline additive
packages are more effective than traditional gasoline formulations. Texaco
claim their new vapour phase fuel additive can reduce existing deposits by
up to 30%, improve fuel economy, and reduce NOx tailpipe emissions by 15%,
when compared to other advanced liquid phase additives. These claims appear
to have been verified in independent tests [30]. Other reputable gasoline
brands will have similar additive packages in their quality products.
Quality gasolines, of whatever octane ratings, will include a full range of
gasoline additives designed to provide consistent fuel quality.

Note that oxygenated gasolines must decrease fuel economy for the same power.
If your engine is initially well-tuned on hydrocarbon gasolines, the
stoichiometry will move to lean, and maximum power is slightly rich, so
either the management system ( if you have one ) or your mechanic has to
increase the fuel flow. The minor improvements in combustion efficiency that
oxygenates may provide, can not compensate for 2+% of oxygen in the fuel
that will not provide energy.

8.6  What is "stale" fuel, and should I use it?

"Stale" fuel is caused by improper storage, and usually smells sour. The
gasoline has been allowed to get warm, thus catalysing olefin decomposition
reactions, and perhaps also losing volatile material in unsealed containers.
Such fuel will tend to rapidly form gums, and will usually have a significant
reduction in octane rating. The fuel can be used by blending with twice the
volume of new gasoline. Some stale fuels can drop several octane numbers, so
be generous with the dilution.

8.7  How can I remove water in the fuel tank?

If you only have a small quantity of water, then the addition of 500mls of
dry isopropanol (IPA) to a near-full 30-40 litre tank will absorb the water,
and will not significantly affect combustion. Once you have mopped up the
water with IPA. Small, regular doses of any anhydrous alcohol will help
keep the tank dry. This technique will not work if you have very large
amounts of water, and the addition of greater amounts of IPA may result in
poor driveability.

Water in fuel tanks can be minimised by keeping the fuel tank near full, and
filling in the morning from a service station that allows storage tanks to
stand for several hours after refilling before using the fuel. Note that
oxygenated gasolines have greater water solubility, and should cope with
small quantities of water.

8.8  Can I used unleaded on older vehicles?

Yes, providing the octane is appropriate. There are some older engines that
cut the valve seats directly into the cylinder head ( eg BMC minis ). The
absence of lead, which lubricated the valve seat, causes the very hard
oxidation products of the valve to wear down the seat. This valve seat
recession is usually corrected by installing seat inserts. Most other
problems arise because the fuels have different volatility, or the reduction
of combustion chamber deposits. These can usually be cured by reference to
the vehicle manufacturer, who will probably have a publication with the
changes. Some vehicles will perform as well on unleaded with a slightly
lower octane than recommended leaded fuel, due to the significant reduction
in deposits from modern unleaded gasolines.

------------------------------

Section: 9. Alternative Fuels and Additives

9.1  Do fuel additives work?

Most aftermarket fuel additives are not cost-effective. These include the
octane-enhancer solutions discussed in section 6.18. There are various other
pills, tablets, magnets, filters, etc. that all claim to improve either fuel
economy or performance. Some of these have perfectly sound scientific
mechanisms, unfortunately they are not cost-effective. Some do not even have
sound scientific mechanisms. Because the same model production vehicles can
vary significantly, it's expensive to unambiguously demonstrate these
additives are not cost-effective. If you wish to try them, remember the
biggest gain is likely to be caused by the lower mass of your wallet/purse.

There is one aftermarket additive that may be cost-effective, the lubricity
additive used with unleaded gasolines to combat valve seat recession on
engines that do not have seat inserts. The long-term solution is to install
inserts at the next top overhaul.

Some other fuel additives work, especially those that are carefully
formulated into the gasoline by the manufacturer at the refinery.
A typical gasoline may contain [17,19,24]:-
* Oil-soluble Dye, initially added to leaded gasoline at about 10 ppm to
        prevent its misuse as an industrial solvent
* Antioxidants, typically phenylene diamines or hindered phenols, are
        added to prevent oxidation of unsaturated hydrocarbons.
* Metal Deactivators, typically about 10ppm of chelating agent such as
        N,N'-disalicylidene-1,2-propanediamine is added to inhibit copper,
        which can rapidly catalyze oxidation of unsaturated hydrocarbons.
* Corrosion Inhibitors, about 5ppm of oil-soluble surfactants are added
        to prevent corrosion caused either by water condensing from cooling,
        water-saturated gasoline, or from condensation from air onto the
        walls of almost-empty gasoline tanks that drop below the dew point.
        If your gasoline travels along a pipeline, it's possible the pipeline
        owner will add additional corrosion inhibitor to the fuel.
* Anti-icing Additives, used mainly with carburetted cars, and usually either
        a surfactant, alcohol or glycol.
* Anti-wear Additives, these are used to control wear in the upper cylinder
        and piston ring area that the gasoline contacts, and are usually
        very light hydrocarbon oils. Phosphorus additives can also be used
        on engines without exhaust catalyst systems.
* Deposit-modifying Additives, usually surfactants.
  1. Carburettor Deposits, additives to prevent these were required when
        crankcase blow-by (PCV) and exhaust gas recirculation (EGR) controls
        were introduced. Some fuel components reacted with these gas streams
        to form deposits on the throat and throttle plate of carburettors.
  2. Fuel Injector tips operate about 100C, and deposits form in the
        annulus during hot soak, mainly from the oxidation and polymerisation
        of the larger unsaturated hydrocarbons. The additives that prevent
        and unclog these tips are usually polybutene succinimides or
        polyether amines.
  3. Intake Valve Deposits caused major problems in the mid-1980s when
        some engines had reduced driveability when fully warmed, even though
        the amount of deposit was below previously acceptable limits. It is
        believed that the new fuels and engine designs were producing a more
        absorbent deposit that grabbed some passing fuel vapour, causing lean
        hesitation. Intake valves operate about 300C, and if the valve is
        is kept wet deposits tend not to form, thus intermittent injectors
        tend to promote deposits. Oil leaking through the valve guides can be
        either harmful or beneficial, depending on the type and quantity.
        Gasoline factors implicated in these deposits include unsaturates and
        alcohols. Additives to prevent these deposits contain a detergent
        and/or dispersant in a higher molecular weight solvent or light oil
        whose low volatility keeps the valve surface wetted.
  4. Combustion Chamber Deposits have been targeted in the 1990s, as they
        are responsible for significant increases in emissions. Recent
        detergent-dispersant additives have the ability to function in both
        the liquid and vapour phases to remove existing carbon and prevent
        deposit formation.
* Octane Enhancers, these are usually formulated blends of alkyl lead
        or MMT compounds in a solvent such as toluene, and added at the
        100-1000  ppm levels. They have been replaced by hydrocarbons with
        higher octanes such as aromatics and olefins. These hydrocarbons
        are now being replaced by a mixture of saturated hydrocarbons and
        and oxygenates.

If you wish to play with different fuels and additives, be aware that
some parts of your engine management systems, such as the oxygen sensor,
can be confused by different exhaust gas compositions. An example is
increased quantities of hydrogen from methanol combustion.

9.2  Can a quality fuel help a sick engine?

It depends on the ailment. Nothing can compensate for poor tuning and wear.
If the problem is caused by deposits or combustion quality, then modern
premium quality gasolines have been shown to improve engine performance
significantly. The new generation of additive packages for gasolines include
components that will dissolve existing carbon deposits, and have been shown
to improve fuel economy, NOx emissions, and driveability.

9.3  What are the advantages of alcohols and ethers?

This section discusses only the use of high ( >80% ) alcohol or ether fuels.
Alcohol fuels can be made from sources other than imported crude oil, and the
nations that have researched/used alcohol fuels have mainly based their
choice on import substitution. Alcohol fuels can burn more efficiently, and
can reduce photochemically-active emissions. Most vehicle manufacturers
favoured the use of liquid fuels over compressed or liquified gases. The
alcohol fuels have high research octane ratings, but also high sensitivity
and high latent heats [6,17,51,74].
                                Methanol       Ethanol     Unleaded Gasoline
RON                               106            107           92 - 98
MON                                92             89           80 - 90
Heat of Vaporisation    (MJ/kg)     1.154          0.913        0.3044
Nett Heating Value      (MJ/kg)    19.95          26.68        42 - 44
Vapour Pressure @ 38C    (kPa)     31.9           16.0         48 - 108
Flame Temperature        ( C )   1870           1920          2030
Stoich. Flame Speed.    ( m/s )     0.43           -             0.34
Minimum Ignition Energy ( mJ )      0.14           -             0.29
Lower Flammable Limit   ( vol% )    6.7            3.3           1.3
Upper Flammable Limit   ( vol% )   36.0           19.0           7.1
Autoignition Temperature ( C )    460            360          260 - 460
Flash Point              ( C )     11             13          -43 - -39

The major advantages are gained when pure fuels ( M100, and E100 ) are used,
as the addition of hydrocarbons to overcome the cold start problems also
significantly reduces, if not totally eliminates, any emission benefits.
Methanol will produce significant amounts of formaldehyde, a suspected
human carcinogen, until the exhaust catalyst reaches operating temperature.
Ethanol produces acetaldehyde. The cold-start problems have been addressed,
and alcohol fuels are technically viable, however with crude oil at
<$30/bbl they are not economically viable, especially as the demand for then
as precursors for gasoline oxygenates has elevated the world prices.
Methanol almost doubled in price during 1994. There have also been trials
of pure MTBE as a fuel, however there are no unique or significant advantages
that would outweigh the poor economic viability [11].

9.4  Why are CNG and LPG considered "cleaner" fuels.

CNG ( Compressed Natural Gas ) is usually around 70-90% methane with 10-20%
ethane, 2-8% propanes, and decreasing quantities of the higher HCs up to
butane. The fuel has a high octane and usually only trace quantities of
unsaturates. The emissions from CNG have lower concentrations of the
hydrocarbons responsible for photochemical smog, reduced CO, SOx, and NOx,
and the lean misfire limit is extended [75]. There are no technical
disadvantages, providing the installation is performed correctly. The major
disadvantage of compressed gas is the reduced range. Vehicles may have
between one to three cylinders ( 25 MPa, 90-120 litre capacity), and they
usually represent about 50% of the gasoline range. As natural gas pipelines
do not go everywhere, most conversions are dual-fuel with gasoline. The
ignition timing and stoichiometry are significantly different, but good
conversions will provide about 85% of the gasoline power over the full
operating range, with easy switching between the two fuels [76].

CNG has been extensively used in Italy and New Zealand ( NZ had 130,000
dual-fuelled vehicles with 380 refuelling stations in 1987 ). The conversion
costs are usually around US$1000, so the economics are very dependent on the
natural gas price. The typical 15% power loss means that driveability of
retrofitted CNG-fuelled vehicles is easily impaired, consequently it is not
recommended for vehicles of less than 1.5l engine capacity, or retrofitted
onto engine/vehicle combinations that have marginal driveability on gasoline.
The low price of crude oil, along with installation and ongoing CNG
tank-testing costs, have reduced the number of CNG vehicles in NZ. The US
CNG fleet continues to increase in size ( 60,000 in 1994 ).

LPG ( Liquified Petroleum Gas ) is predominantly propane with iso-butane
and n-butane. It has one major advantage over CNG, the tanks do not have
to be high pressure, and the fuel is stored as a liquid. The fuel offers
most of the environmental benefits of CNG, including high octane.
Approximately 20-25% more fuel is required, unless the engine is optimised
( CR 12:1 ) for LPG, in which case there is no decrease in power or increase
in fuel consumption [17,76].
                                  methane        propane        iso-octane
RON                                 120            112           100
MON                                 120             97           100
Heat of Vaporisation    (MJ/kg)       0.5094         0.4253        0.2712
Net Heating Value       (MJ/kg)      50.0           46.2          44.2
Vapour Pressure @ 38C   ( kPa )       -               -           11.8
Flame Temperature        ( C )     1950           1925          1980
Stoich. Flame Speed.    ( m/s  )      0.45           0.45          0.31
Minimum Ignition Energy  ( mJ )       0.30           0.26           -
Lower Flammable Limit   ( vol% )      5.0            2.1           0.95
Upper Flammable Limit   ( vol% )     15.0            9.5           6.0
Autoignition Temperature  ( C )    540 - 630       450           415

9.5  Why are hydrogen-powered cars not available?

The Hindenburg.

The technology to operate IC engines on hydrogen has been investigated in
depth since before the turn of the century. One attraction was to
use the hydrogen in airships to fuel the engines instead of venting it.
Hydrogen has a very high flame speed ( 3.24 - 4.40 m/s ), wide flammability
limits ( 4.0 - 75 vol% ), low ignition energy ( 0.017 mJ ), high autoignition
temperature ( 520C ), and flame temperature of 2050 C. Hydrogen has a very
high specific energy ( 120.0 MJ/kg ), making it very desirable as a
transportation fuel.  The problem has been to develop a storage system that
will pass all safety concerns, and yet still be light enough for automotive
use. Although hydrogen can be mixed with oxygen and combusted more
efficiently, most proposals use air [73,77].

Unfortunately the flame temperature is sufficiently high to dissociate
atmospheric nitrogen and form undesirable NOx emissions. The high flame
speeds mean that ignition timing is at TDC, except when running lean, when
the ignition timing is advanced 10 degrees. The high flame speed, coupled
with a very small quenching distance mean that the flame can sneak past
inlet narrow inlet valve openings and cause backfiring. The advantage of a
wide range of mixture strengths and high thermal efficiencies are matched
by the disadvantages of pre-ignition and knock unless weak mixtures, clean
engines, and cool operation are used.

Interested readers are referred to the group sci.energy.hydrogen for details
about this fuel.

9.6  What are "fuel cells" ?

Fuel cells are electrochemical cells that directly oxidise the fuel at
electrodes producing electrical and thermal energy. The oxidant is usually
oxygen from the air and the fuel is usually gaseous, with hydrogen
preferred. There has, so far, been little success using low temperature fuel
cells ( < 200C ) to perform the direct oxidation of hydrocarbon-based liquids
or gases. Methanol can be used as a source for the hydrogen by adding an
on-board reformer. The main advantage of fuel cells is their high fuel-to-
electricity efficiency of about 40-60% of the nett calorific value of the
fuel. As fuel cells also produce heat that can be used for vehicle climate
control. Fuel Cells are the most likely candidate to replace the IC engine
as a primary energy source. Fuel cells are quiet and produce virtually no
toxic emissions, but they do require a clean fuel ( no halogens, CO, S, or
ammonia ) to avoid poisoning. They currently are expensive to produce, and
have a short operational lifetime, when compared to an IC engine [78,79].

9.7  What is a "hybrid" vehicle?

A hybrid vehicle has three major systems [80].
1. A primary power source, either an IC engine driven generator where the
   IC engine only operates in the most efficient part of it's performance
   map, or alternatives such as fuel cells and turbines.
2. A power storage unit, which can be a flywheel, battery, or ultracapacitor.
3. A drive unit, almost always now an electric motor that can used as a
   generator during braking. Regenerative braking may increase the
   operational range about 8-13%.

Battery technology has not yet advanced sufficiently to economically
substitute for an IC engine, while retaining the carrying capacity, range,
performance, and driveability of the vehicle. Hybrid vehicles may enable
this problem to be at least partially overcome, but they remain expensive,
and the current ZEV proposals exclude fuel cells and hybrids systems, but
this is being re-evaluated.

9.8  What about other alternative fuels?

9.8.1 Ammonia

Anhydrous ammonia has been researched because it does not contain any carbon,
and so would not release any CO2. The high heat of vaporisation requires
a pre-vaporisation step, preferably also with high jacket temperatures
( 180C ) to assist decomposition. Power outputs of about 70% of that of
gasoline under the same conditions have been achieved [73].

9.8.2 Water

Mr Gunnerman has been promoting his patents that claim mixing one part of
gasoline with 2 parts water can provide as much power from an IC engine as
the same flow rate of gasoline. He claims the increased efficiency is from
catalysed dissociation of water to H2 and 02, as the combustion chamber of
the test engine contained a catalyst. It takes the same amount of energy to
dissociate water, as you reclaim when you burn the H2 with 02. So he has to
use heat energy that is normally lost. He appears to have modified his
claims a little with his new A55 fuel.  A recent article claims a 29%
increase in fuel economy for a test bus in Reno, but also claims that his
fuel combusts so efficiently that it can pass an emissions test without
requiring a catalytic converter [81]. Caterpillar are working with
Gunnerman to evaluate his claims and develop the product.

9.9  What about alternative oxidants?

9.9.1 Nitrous Oxide

Nitrous oxide ( N2O ) contains 33 vol% of oxygen, consequently the combustion
chamber is filled with less useless nitrogen. It is also metered in as a
liquid, with can cool the incoming charge further, thus effectively
increasing the charge density. With all that oxygen, a lot more fuel can
be squashed into the combustion chamber. The advantage of nitrous oxide is
that it has a flame speed, when burned with hydrocarbon and alcohol fuels,
that can be handled by current IC engines, consequently the power is
delivered in an orderly fashion, but rapidly. The same is not true for
pure oxygen combustion with hydrocarbons, so leave that oxygen cylinder on
the gas axe alone :-). The following are for common premixed flames [82].

                               Temperature     Flame Speed
  Fuel         Oxidant            ( C )           ( m/s )
Acetylene        Air               2400         1.60 - 2.70
   "         Nitrous Oxide         2800             2.60
   "            Oxygen             3140         8.00 - 24.80
Hydrogen         Air               2050         3.24 - 4.40
   "         Nitrous Oxide         2690             3.90
   "            Oxygen             2660         9.00 - 36.80
Propane          Air               1925             0.45
Natural Gas      Air               1950             0.39

Nitrous oxide is not yet routinely used on standard vehicles, but the
technology is well understood.

9.9.2 Membrane Enrichment of Air

Over the last two decades, extensive research has been performed on the
use of membranes to enrich the oxygen content of air. Increasing the oxygen
content can make combustion more efficient due to the higher flame
temperature and less nitrogen. The optimum oxygen concentration for existing
automotive engine materials is around 30 - 40%. There are several commercial
membranes that can provide that level of enrichment. The problem is that the
surface area required to produce the necessary amount of enriched air for an
SI engine is very large. The membranes have to be laid close together, or
wound in a spiral, and significant amounts of power are required to force
the air along the membrane surface for sufficient enriched air to run a
slightly modified engine. Most research to date has centred on CI engines,
with their higher efficiencies. Several systems have been tried on research
engines and vehicles, however the higher NOx emissions remain a problem
[83,84].

------------------------------

Subject: 10. Historical Legends

10.1  The myth of Triptane

[ This post is an edited version of some posted after JdA posted some claims
  from a hot-rod enthusiast reporting that triptane + 4cc TEL had a rich
  power octane rating of 270. This was followed by another that claimed the
  unleaded octane was 150.]

In WWII there was a major effort to increase the power of the aviation
engines continuously, rather than just for short periods using boost fluids.
Increasing the octane of the fuel had dramatic effects on engines that could
be adjusted to utilise the fuel ( by changing boost pressure ). There was a
12% increase in cruising speed, 40% increase in rate of climb, 20% increase
in ceiling, and 40% increase in payload for a DC-3, if the fuel went from 87
to 100 Octane, and further increases if the engine could handle 100+ PN fuel
[85]. A 12 cylinder allison aircraft engine was operated on a 60% blend of
triptane ( 2,2,3-trimethylbutane ) in 100 octane leaded gasoline to produce
2500hp when the rated take-off horsepower with 100 octane leaded was 1500hp
[10].

Triptane was first shown to have high octane in 1926 as part of the General
Motors Research Laboratories investigations [86]. As further interest
developed, gallon quantities were made in 1938, and a full size production
plant was completed in late 1943. The fuel was tested, and the high lead
sensitivity resulted in power outputs up to 4 times that of iso-octane, and
as much as 25% improvement in fuel economy over iso-octane [10].

All of this sounds incredibly good, but then, as now, the cost of octane
enhancement has to be considered, and the plant producing triptane was not
really viable. the fuel was fully evaluated in the aviation test engines,
and it was under the aviation test conditions - where mixture strength is
varied, that the high power levels were observed over a narrow range of
engine adjustment. If turbine engines had not appeared, then maybe triptane
would have been used as an octane agent in leaded aviation gasolines.
Significant design changes would have been required for engines to utilise
the high anti-knock rating.

As an unleaded additive, it was not that much different to other isoalkanes,
consequently the modern manufacturing processes for aviation gasolines are
alkylation of unsaturated C4 HCs with isobutane, to produce a highly
iso-paraffinic product, and/or aromatization of naphthenic fractions to
produce aromatic hydrocarbons possessing excellent rich-mixture antiknock
properties.

So, the myth that triptane was the wonder anti-knock agent that would provide
heaps of power arose. In reality, it was one of the best of the iso-alkanes
( remember we are comparing it to iso-octane which just happened to be worse
than most other iso-alkanes), but it was not _that_ different from other
members. It was targeted, and produced, for supercharged aviation engines
that could adjust their mixture strength, used highly leaded fuel, and wanted
short period of high power for takeoff, regardless of economy.

The blending octane number, which is what we are discussing, of triptane
is designated by the American Petroleum Institute Research Project 45 survey
as 112 Motor and 112 Research [31]. Triptane does not have a significantly
different blending number for MON or RON, when compared to iso-octane.
When TEL is added, the lead response of a large number of paraffins is well
above that of iso-octane ( about +45 for 3ml TEL/US Gal ), and this can lead
to Performance Numbers that can not be used in conventional automotive
engines [10].

10.2  From Honda Civic to Formula 1 winner.

[ The following is edited from a post in a debate over the advantages of
water injection. I tried to demonstrate what modifications would be required
to convert my own 1500cc Honda Civic into something worthwhile :-).]

There are many variables that will determine the power output of an engine.
High on the list will be the ability of the fuel to burn evenly without
knock. No matter how clever the engine, the engine power output limit is
determined by the fuel it is designed to use, not the amount of oxygen
stuffed into the cylinder and compressed. Modern engines designs and
gasolines are intended to reduce the emission of undesirable exhaust
pollutants, consequently engine performance is mainly constrained by the
fuel available.

My Honda Civic uses 91 RON fuel, but the Honda Formula 1 turbocharged 1.5
litre engine was only permitted to operate on 102 Research Octane fuel, and
had limits placed on the amount of fuel it could use during a race, the
maximum boost of the turbochargers was specified, as was an additional
40kg penalty weight. Standard 102 RON gasoline would be about 96 R+M/2 if
sold as a pump gasoline. The normally-aspirated 3.0 litre engines could use
unlimited amounts of 102RON fuel. The F1 race duration is 305 km or 2 hours,
and it's perhaps worth remembering that Indy cars run at 7.3 psi boost.

Engine                 Standard                Formula One
Year                     1986              1987            1989
Size                   1.5 litre         1.5 litre       1.5 litre
Cylinders                 4                 12              12
Aspiration              normal            turbo           turbo
Maximum Boost             -               58 psi           36.3 psi
Maximum Fuel              -              200 litres       150 litres
Fuel                    91 RON           102 RON          102 RON
Horsepower @ rpm      92 @ 6000         994 @ 12000      610 @ 12500
Torque (lb-ft @ rpm)  89 @ 4500         490 @  9750      280 @ 10000


Lets consider the transition from Standard to Formula 1, without considering
materials etc.

1. Replace the exhaust system. HP and torque climb to 100.
2. Double the rpm while improving breathing, you now have 200hp
   but still only about 100 torque.
3. Boost it to 58psi which equals 4 such engines, so 1000hp and 500 torque.

Simple?, not with 102RON fuel, the engine would detonate to pieces. so..

4. Lower the compression ratio to 7.4:1, and the higher rpm is a
   big advantage - there is much less time for the end gases to
   ignite and cause detonation.
5. Optimise engine design. 80 degree bank angles V for aerodynamic
   reasons and go to six cylinders = V-6
6. Cool the air. The compression of 70F air at 14.7psi to 72.7psi
   raises its temperature to 377F. The turbos churn the air and
   although they are about 75% efficient the air is now at 479F.
   The huge intercoolers could reduce the air to 97F, but that
   was too low to properly vaporise the fuel.
7. Bypass the intercoolers to maintain 104F.
8. Change the Air:Fuel ratio to 23% richer than stoichiometric
   to reduce combustion temperature.
9. Change to 84:16 toluene/heptane fuel, harder to vaporise, but
   complies with the 102 RON requirement
10.Add sophisticated electronic timing and engine manangement controls
   to ensure reliable combustion with no detonation.

You now have a six-cylinder, 1.5 litre, 1000hp Honda Civic.

For subsequent years the restrictions were even more severe, 150 litres
and 36.3 maximum boost, in a still vain attempt to give the 3 litre,
normally-aspirated engines a chance. Obviously Honda took advantage
of the reduced boost by increasing CR to 9.4:1, and only going to 15%
rich air/fuel ratio. They then developed an economy mode that involved
heating the liquid fuel to 180F to improve vaporisation, and increased
the air temp to 158F, and leaned out the air-fuel ratio to just 2% rich.
The engine output dropped to 610hp @ 12,500 ( from  685hp @ 12,500 and
about 312 lbs-ft of torque @ 10,000 rpm ), but 32% of the energy in
the fuel was converted to mechanical work. The engine still had crisp
throttle response, and still beat the normally aspirated engines that
did not have the fuel limitation. So turbos were banned. No other
F1 racing engine has ever come close to converting 32% of the fuel
energy into work [87].

------------------------------

From jjg@cadence.com Mon Jan 30 14:47:36 EST 1995
Article: 97679 of rec.autos.tech
Newsgroups: rec.autos.tech,ca.driving
Path: magnus.acs.ohio-state.edu!csn!ncar!gatech!howland.reston.ans.net!pipex!uunet!nntp.cadence.com!jjg
From: jjg@cadence.com (John Gianni)
Subject: Gasoline FAQ - Part 4 of 4
Message-ID:
Sender: news@Cadence.COM
Organization: Cadence Design Systems
Date: Thu, 19 Jan 1995 02:01:21 GMT
Lines: 424

Posting this on behalf of Bruce Hamilton in New Zealand.
Please send comments/changes/corrections/congratulations to him.
John Gianni

Archive-name: autos-tech/gasoline/part4
Posting-Frequency: monthly
Last-modified: 18 Jan 1995
Version: 1.00

Subject: 11. References

11.1  Books and Research Papers

   1.  Modern Petroleum Technology - 5th edition.
       Editor, G.D.Hobson.
       Wiley. ISBN 0 471 262498 (1984).
       - Chapter 1. G.D.Hobson.

   2.  Hydrocarbons from Fossil Fuels and their Relationship with Living
       Organisms.
       I.R.Hills, G.W.Smith, and E.V.Whitehead.
       J.Inst.Petrol., v.56 p.127-137 (May 1970).

   3.  Reference 1.
       - Chapter 9. R.E.Banks and P.J.King.

   4.  Ullmann's Encyclopedia of Industrial Chemistry - 5th edition.
       Editor, B.Elvers.
       VCH. ISBN 3-527-20123-8 (1993).
       - Volume A23. Resources of Oil and Gas.

   5.  BP Statistical Review of World Energy - June 1994.
       - Proved Reserves at end 1993. p.2.

   6.  Kirk-Othmer Encyclopedia of Chemical Technology - 4th edition.
       Editor M.Howe-Grant.
       Wiley. ISBN 0-471-52681-9 (1993)
       - Volume 1. Alcohol Fuels.

   7.  Midgley: Saint or Serpent?.
       G.B.Kauffman.
       Chemtech, December 1989. p.717-725.

   8.  ?
       T.Midgley Jr., T.A.Boyd.
       Ind. Eng. Chem., v.14 p.589,849,894 (1922).

   9.  Measurement of the Knock Characteristics of Gasoline in terms of a
       Standard Fuel.
       G. Edgar.
       Ind. Eng. Chem., v.19 p.145-146 (1927).

  10.  The Effect of the Molecular Structure of Fuels on the Power and
       Efficiency of Internal Combustion Engines.
       C.F.Kettering.
       Ind. Eng. Chem., v.36 p.1079-1085 (1944).

  11.  Experiments with MTBE-100 as an Automobile Fuel.
       K.Springer, L.Smith.
       Tenth International Symposium on Alcohol Fuels.
       - Proceedings, v.1 p.53 (1993).

  12.  Oxygenates for Reformulated Gasolines.
       W.J.Piel, R.X.Thomas.
       Hydrocarbon Processing, July 1990. p.68-73.

  13.  The Chemical Kinetics of Engine Knock.
       C.K.Westbrook, W.J. Pitz.
       Energy and Technology Review, Feb/Mar 1991. p.1-13.

  14.  The Chemistry Behind Engine Knock.
       C.K.Westbrook.
       Chemistry & Industry (UK), 3 August 1992. p.562-566.

  15.  A New Look at High Compression Engines.
       D.F.Caris and E.E.Nelson.
       SAE Paper 812A. (1958)

  16.  Problem + Research + Capital = Progress
       T.Midgley,Jr.
       Ind. Eng. Chem., v.31 p.504-506 (1939).

  17.  Reference 1.
       - Chapter 20. K.Owen.

  18.  Automotive Gasolines - Recommended Practice
       SAE J312 Jan93.
       - Section 3.
       SAE Handbook, volume 1. ISBN 1-56091-461-0 (1994).

  19.  Reference 6.
       - Volume 12. Gasoline and Other Motor Fuels

  20.  Refiners have options to deal with reformulated gasoline.
       G.Yepsin and T.Witoshkin.
       Oil & Gas Journal, 8 April 1991. p.68-71.

  21.  Stoichiometric Air/Fuel Ratios of Automotive Fuels - Recommended
       Practice.
       SAE J1829 May92.
       SAE Handbook, volume 1. ISBN 1-56091-461-0 (1994).

  22.  Chemical Engineers' Handbook - 5th edition
       R.H.Perry and C.H.Chilton.
       McGraw-Hill. ISBN 07-049478-9 (1973)
       - Chapter 3.

  23.  Alternative Fuels
       E.M.Goodger.
       MacMillan. ISBN 0-333-25813-4 (1980)
       - Appendix 4.

  24.  Automotive Gasolines - Recommended Practice.
       SAE J312 Jan93.
       SAE Handbook, volume 1. ISBN 1-56091-461-0 (1994).

  25.  Standard Specification for Automotive Spark-Ignition Engine Fuel.
       ASTM D 4814-93a.
       Annual Book of ASTM Standards v.05.03 (1994).

  26.  Criteria for Quality of Petroleum Products.
       Editor, J.P. Allinson.
       Applied Science. ISBN 0 85334 469 8
       - Chapter 5. K.A.Boldt and S.T.Griffiths.

  27.  Meeting the challenge of reformulated gasoline.
       R.J. Schmidt, P.L.Bogdan, and N.L.Gilsdorf.
       Chemtech, February 1993. p.41-42.

  28.  The Relationship between Gasoline Composition and Vehicle Hydrocarbon
       Emissions: A Review of Current Studies and Future Research Needs.
       D. Schuetzle, W.O.Siegl, T.E.Jensen, M.A.Dearth, E.W.Kaiser, R.Gorse,
       W.Kreucher, and E.Kulik.
       Environmental Health Perspectives Supplements v.102 s.4 p.3-12. (1994)

  29.  Reference 23.
       - Chapter 5.

  30.  Texaco to introduce clean burning gasoline.
       Oil & Gas Journal, 28 February 1994. p.22-23.

  31.  Knocking Characteristics of Pure Hydrocarbons.
       ASTM STP 225. (1958)

  32.  Health Effects of Gasoline.
       Environmental Health Perspectives Supplements v.101. s.6 (1993)

  33.  Speciated Measurements and Calculated Reactivities of Vehicle Exhaust
       Emissions from Conventional and Reformulated Gasolines.
       S.K.Hoekman.
       Environ. Sci. Technol., v.26 p.1206-1216 (1992).

  34.  Effect of Fuel Structure on Emissions from a Spark-Ignited Engine.
       2. Naphthene and Aromatic Fuels.
       E.W.Kaiser, W.O.Siegl, D.F.Cotton, R.W.Anderson.
       Environ. Sci. Technol., v.26 p.1581-1586 (1992).

  35.  Determination of PCDDs and PCDFs in Car Exhaust.
       A.G.Bingham, C.J.Edmunds, B.W.L.Graham, and M.T.Jones.
       Chemosphere, v.19 p.669-673 (1989).

  36.  Volatile Organic Compounds: Ozone Formation, Alternative Fuels and
       Toxics.
       B.J.Finlayson-Pitts and J.N.Pitts Jr..
       Chemistry and Industry (UK), 18 October 1993. p.796-800.

  37.  The rise and rise of global warming.
       R.Matthews.
       New Scientist, 26 November 1994. p.6.

  38.  Energy-related Carbon Dixode Emissions per Capita for OECD Countries
       during 1990.
       International Energy Agency. (1993)

  39.  Market Data Book - 1991, 1992, 1993 and 1994 editions.
       Automobile News
       - various tables

  40.  BP Statistical Review of World Energy - June 1994.
       - Crude oil consumption p.7.

  41.  Automotive Gasolines - Recommended Practice
       SAE J312 Jan93.
       - Section 4
       SAE Handbook, volume 1. ISBN 1-56091-461-0 (1994).

  42.  The Rise and Fall of Lead in Petrol.
       IDG Berwick
       Phys. Technol., v.18 p.158-164 (1987)

  43.  E.C. seeks gasoline emission control.
       Hydrocarbon Processing, September 1990. p.43.

  44.  Health Effects of Gasoline Exposure. I. Exposure assessment for U.S.
       Distribution Workers.
       T.J.Smith, S.K.Hammond, and O.Wong.
       Environmental Health Perspectives Supplements. v.101 s.6 p.13 (1993)

  45.  Atmospheric Chemistry of Tropospheric Ozone Formation: Scientific and
       Regulatory Implications.
       B.J.Finlayson-Pitts and J.N.Pitts, Jr.
       Air & Waste, v.43 p.1091-1100 (1993).

  46.  Trends in Auto Emissions and Gasoline Composition.
       R.F.Sawyer
       Environmental Health Perspectives Supplements. v.101 s.6 p.5 (1993)

  47.  Reference 6.
       - Volume 9. Exhaust Control, Automotive.

  48.  Achieving Acceptable Air Quality: Some Reflections on Controlling
       Vehicle Emissions.
       J.G.Calvert, J.B.Heywood, R.F.Sawyer, J.H.Seinfeld
       Science v261 p37-45 (1993).

  49.  Radiometric Determination of Platinum and Palladium attrition from
       Automotive Catalysts.
       R.F.Hill and W.J.Mayer.
       IEEE Trans. Nucl. Sci., NS-24, p.2549-2554 (1977).

  50.  Determination of Platinum Emissions from a three-way
       catalyst-equipped Gasoline Engine.
       H.P.Konig, R.F.Hertel, W.Koch and G.Rosner.
       Atmospheric Environment, v.26A p.741-745 (1992).

  51.  Alternative Automotive Fuels - SAE Information Report.
       SAE J1297 Mar93.
       SAE Handbook, volume 1. ISBN 1-56091-461-0 (1994).

  52.  Lean-burn Catalyst offers market boom.
       New Scientist, 17 July 1993. p.20.

  53.  Catalysts in cars.
       K.T.Taylor.
       Chemtech, September 1990. p.551-555.

  54.  Advanced Batteries for electric vehicles.
       G.L.Henriksen, W.H.DeLuca, D.R.Vissers.
       Chemtech, November 1994. p.32-38.

  55.  The great battery barrier.
       IEEE Spectrum, November 1992. p.97-101.

  56.  Exposure of the general Population to Gasoline.
       G.G.Akland
       Environmental Health Perspectives Supplements. v.101 s.6 p.27-32 (1993)

  57.  Court Ruling Spurs Continued Debate Over Gasoline Oxygenates.
       G.Peaff.
       Chemical & Engineering News, 26 September 1994. p.8-13.

  58.  The Application of Formaldehyde Emission Measurement to the
       Calibration of Engines using Methanol as a Fuel.
       P.Waring, D.C.Kappatos, M.Galvin, B.Hamilton, and A.Joe.
       Sixth International Symposium on Alcohol Fuels.
       - Proceedings, v.2 p.53-60 (1984).

  59.  Emissions from 200,000 vehicles: a remote sensing study.
       P.L.Guenther, G.A.Bishop, J.E.Peterson, D.H.Stedman.
       Sci. Total Environ., v.146/147 p.297-302 (1994)

  60.  Remote Sensing of Vehicle Exhaust Emissions.
       S.H.Cadle and R.D.Stephens.
       Environ. Sci. Technol., v.28 p.258A-264A. (1994)

  61.  Real-World Vehicle Emissions: A Summary of the Third Annual CRC-APRAC
       On-Road Vehicle Emissions Workshop.
       S.H.Cadle, R.A.Gorse, D.R.Lawson.
       Air & Waste, v.43 p.1084-1090 (1993)

  62.  IR Long-Path Photometry: A Remote Sensing Tool for Automobile
       Emissions.
       G.A.Bishop, J.R.Starkey, A.Ihlenfeldt, W.J.Williams, and D.H.Stedman.
       Analytical Chemistry, v.61 p.671A-677A (1989)

  63.  A Cost-Effectiveness Study of Carbon Monoxide Emissions Reduction
       Utilising Remote Sensing.
       G.A.Bishop, D.H.Stedman, J.E.Peterson, T.J.Hosick, and P.L.Guenther
       Air & Waste, v.42 p.978-985 (1993)

  64.  A presentation to the California I/M Review Committee of results of
       a 1991 pilot programme.
       D.R.Lawson, J.A.Gunderson
       29 January 1992.

  65.  Methods of Knock Rating. 15. Measurement of the Knocking
       Characteristics of Automotive Fuels.
       J.M.Campbell, T.A.Boyd.
       The Science of Petroleum. Oxford Uni. Press. v.4 p.3057-3065 (1938).

  66.  Standard Test Method for Knock Characteristics of Motor and Aviation
       Fuels by the Motor Method.
       ASTM D 2700 - 92. IP236/83
       Annual Book of ASTM Standards v.05.04 (1994).

  67.  Standard Test Method for Knock Characteristics of Motor Fuels by the
       Research Method.
       ASTM D 2699 - 92. IP237/69
       Annual Book of ASTM Standards v.05.04 (1994).

  68.  Preparation of distillates for front end octane number ( RON 100C )
       of motor gasoline
       IP 325/82
       Standard Methods for Analysis and Testing of Petroleum and Related
       Products. Wiley. ISBN 0 471 94879 9 (1994).

  69.  Octane Enhancers.
       D.Simanaitis and D.Kott.
       Road & Track, April 1989. p.82,83,86-88.

  70.  Specification for Aviation Gasolines
       ASTM D 910 - 93
       Annual Book of ASTM Standards v.05.01 (1994).

  71.  Reference 1.
       - Chapter 19. R.A.Vere

  72.  Automotive Sensors Improve Driving Performance.
       L.M.Sheppard.
       Ceramic Bulletin, v.71 p.905-913 (1992).

  73.  Reference 23.
       - Chapter 7.

  74.  Investigation of Fire and Explosion Accidents in the Chemical, Mining
       and Fuel-Related Industries - A Manual.
       Joseph M. Kuchta.
       US Dept. of the Interior. Bureau of Mines Bulletin 680 (1985).

  75.  Natural Gas as an Automobile Fuel, An Experimental study.
       R.D.Fleming and J.R.Allsup.
       US Dept. of the Interior. Bureau of Mines Report 7806 (1973).

  76.  Comparative Studies of Methane and Propane as Fuels for Spark Ignition
       and Compression Ignition Engines.
       G.A.Karim and I.Wierzba.
       SAE Paper 831196. (198?).

  77.  The Outlook for Hydrogen.
       N.S.Mayersohn.
       Popular Science, October 1993. p.66-71,111.

  78.  Reference 6.
       - Volume 11. Fuel Cells.

  79.  The Clean Machine.
       R.H.Williams.
       Technology Review, April 1994. p.21-30.

  80.  Hybrid car promises high performance and low emissions.
       M. Valenti.
       Mechanical Engineering, July 1994. p.46-49.

  81.  ?
       Automotive Industries Magazine, December 1994.

  82.  Instrumental Methods of Analysis - 6th edition.
       H.H.Willard, L.L.Merritt, J.A.Dean, F.A.Settle.
       D.Van Nostrand. ISBN 0-442-24502-5 (1981).

  83.  Research into Asymmetric Membrane Hollow Filter Device for Oxygen-
       Enriched Air Production.
       A.Z.Gollan. M.H.Kleper.
       Dept.of Energy Report DOE/ID/12429-1 (1985).

  84.  New Look at Oxygen Enrichment. I. The diesel engine.
       H.C.Watson, E.E.Milkins, G.R.Rigby.
       SAE Technical Paper 900344 (1990)

  85.  Thorpe's Dictionary of Applied Chemistry - 4th edition.
       Longmans. 1949.
       - Petroleum

  86.  Detonation Characteristics of Some Paraffin Hydrocarbons.
       W.G.Lovell, J.M.Campbell, and T.A.Boyd.
       Ind. Eng. Chem., v.23 p.26-29. (1931)

  87.  Secrets of Honda's horsepower heroics.
       C. Csere.
       Road & Track/Car & Driver?, May 1991. p.29.


11.2  Suggested Further Reading

   1.  Modern Petroleum Technology - any edition.
       Editor, G.D.Hobson.
       Wiley. ISBN 0 471 262498 (5th=1984).

   2.  Hydrocarbon Fuels.
       E.M.Goodger.
       MacMillan. (1975)

   3.  Alternative Fuels
       E.M.Goodger.
       MacMillan. ISBN 0-333-25813-4 (1980)

   4.  Kirk-Othmer Encyclopedia of Chemical Technology - 4th edition.
       Editor, M.Howe-Grant.
       Wiley. ISBN 0-471-52681-9 (1993)
       - especially Alcohol Fuels, Gasoline and Other Motor Fuels, and
         Fuel Cells chapters.

   5.  The Automotive Handbook. - any edition.
       Bosch.

   6.  SAE Handbook, volume 1. - issued annually.
       SAE. ISBN 1-56091-461-0 (1994).
       - especially J312, and J1297.

   7.  Proceedings of the xxth International Symposium on Alcohol Fuels.
       - Held every two years and most of the 10 conferences have lots of
         good technical information, especially the earlier ones.
       - various publishers.

   8.  Alternative Transportation Fuels - An Environmental and Energy
       solution.
       Editor, D.Sperling.
       Quorum Books. ISBN 0-89930-407-9 (1989).

   9.  The Gasohol Handbook.
       V. Daniel Hunt.
       Industrial Press. ISBN 0-8311-1137-2 (1981).

* More Tech Info...
858.11SMURF::WALTERSThu May 08 1997 12:3911
    Yes, that one was useful and informative.  But then again, it
    came up as one of 2000 www hits searching for hydrogen, gasoline
    and related keywords. Some of which challenge some of the basic
    assumptions - such as those relating to reserves in a rapidly
    changing world economy.
    
    It also seems to be very US-centric.  The price of gasoline in
    other nations has already reached the point where alternatives
    are in widespread use.
    
    
858.12POLAR::RICHARDSONgot any spare change?Thu May 08 1997 14:053
    I'm telling you, we all better pray that the price of gas stays low
    because if we face European prices, we'll all hate the SUV's we've been
    buying like bastards over the last 5 years.
858.13SMURF::WALTERSThu May 08 1997 15:314
    Coupla years ago, I took me darlin' girl to Yoorp for the first time.
    Avis only had a 3.5-liter Rover jobbie (which they gave us at a Ford
    Fiesta rate).  Never forget her face when it cost about $65 to fill
    the tank.
858.14CADSYS::FENNELLNothing is planned by the sea and the sandThu May 08 1997 15:552
I just used a credit card so you don't have to figure it out :-)  Well, maybe
later I did...
858.15APACHE::KEITHDr. DeuceThu May 08 1997 16:437
    When I was in Europe in 89, I was the driver of our Deuce; 40 gallons @
    5-8 mpg  =  ouch! at fill up time...
    
    The US public would never stand for givmint forced Euro-prices for no
    good reason and there would be no good reason to the American public.
    
    Steve
858.16NHASAD::SHERKI belong i got circles overme i'sFri May 09 1997 09:3712
    
      I dunno.  There is a good reason.  US has subsidized auto travel with
    an unintended effect.  The railroads, potentially a cheaper and more
    environmentally acceptable mode of transportation, have really fallen
    on hard times.  The free ride on the roads has made the development of
    a quality rail system economically unfeasable.
    
      I'd opt for getting things back in balance if it meant rail service
    like you find in Europe or Japan.
    
    ken
    
858.17POLAR::RICHARDSONgot any spare change?Fri May 09 1997 13:5811
    On the other hand, look at the extensive highway system you have. I
    think it's amazing. Such a large country and so many beautiful highways
    to get you where you want to go.

    If you're comparing the U.S. to Japan, I think you are dealing with
    economies of scale.

    Even if you use trains, you still need trucks. I noticed a lot of trucks in
    the states on my last trip down. More than usual. This is a sign of a
    healthy economy. I could imagine why unemployment is so low in the
    U.S.
858.18NHASAD::SHERKI belong i got circles overme i'sSat May 10 1997 10:2319
    Sure you still need trucks.
    An economy based on inefficiency will be difficult to sustain.
    Trains are potentially a lot more efficient than trucks for long range
    hauling.
    
    As for economy of scale, the US had a thriving rail system.  I think we
    would benefit by shifting some of the truck traffic back to rails.  One
    way of doing this is to level the playing field.
    
    Those nice highways have a flipside too.  A lot of local retail traffic
    has been replaced with a 50 mile roundtrip on a superhighway to a
    shopping mall.
    
    I don't consider this progress.  Course I'm from Vermont.
    
    ken
    
    

858.19POLAR::RICHARDSONgot any spare change?Sat May 10 1997 14:379
    If trains are so efficient a solution, why hasn't FedEx or UPS invested
    in it? I would wager it's because airplanes are cheaper and faster. 
    Untold billions would have to be spent to achieve high speed rail in
    such a vast country. Who's going to pay for it? Certainly not the
    private sector.

    Trains are great for hauling raw material,  but when it absolutely
    positively has to be there over night.... trains just can't compete.
     
858.20MRPTH1::16.121.160.237::slablabounty@mail.dec.comSat May 10 1997 16:485
When it absolutely, positively has to be there over night, it 
usually means you waited about two or three days too long to 
send/order it.

858.21DEVMKO::SHERKI belong i got circles overme i'sSun May 11 1997 14:129
    
    Sure airplanes are faster. Particularly when compared with an obsolete
    rail system.  Cheaper??  I really doubt that.  FedEx and UPS might be
    interested if they could get good city to city service.  We are all 
    paying to support the highway system.  The subsidy given to trucking
    as compared to rail service is significant.
    
    ken
    
858.22POLAR::RICHARDSONgot any spare change?Sun May 11 1997 14:2412
    I realize everyone pays for the highways, but they work well, don't
    they. Perhaps it's that independence mentality that Americans have that
    created the current system. The freedom to go where I want when I want
    and on my schedule. I doubt many people who drive cars would want to
    give that up.

    Saw an interesting piece on TLC yesterday at how the highways created
    suburbia at the expense of urban decay. The only city in the US that
    took measures to stop this was Portland Oregon.

    Be that as it may, the extensive highways are there, how about spending
    money on pollution free vehicles? This would be progress, no?
858.23SMURF::WALTERSMon May 12 1997 12:2812
    Most alternative fuels have range problems that are not likely
    to be resolved in the near future or perhaps into the distant future.
    
    Currently, the best place to apply alternative fuels is in the city,
    where ranges are shorter but pollution is astronomical.  The average
    ground speed by a car in London is 18km/h.  The worse point on both the
    fuel efficiancy curve and the pollution curve for most current gas
    engines.
    
    Highways are where we get the best fuel efficiency and the best
    mileage, and where engine/fuel advancements will get the best
    payback.
858.24POLAR::RICHARDSONgot any spare change?Mon May 12 1997 13:081
    I'm learning like a bastard.
858.25WMOIS::GIROUARD_CMon May 12 1997 14:041
    is your head full yet?
858.26NETCAD::MORRISONBob M. LKG2-A/R5 226-7570Wed May 14 1997 20:1924
>    If trains are so efficient a solution, why hasn't FedEx or UPS invested
>    in it? I would wager it's because airplanes are cheaper and faster. 

  Yes, planes are faster for distances over 100 miles or so, compared to the
existing U.S. rail system. However, Amtrak has found that the mail and package
business is very profitable and has vastly increased the volume of these
items that it carries.

>    Untold billions would have to be spent to achieve high speed rail in
>    such a vast country.

  Unlike some countries such as France and Japan, it is economically unfeasible
to establish high speed passenger rail service in the entire U.S. It is, 
however, feasible to do it in certain regions, such as the Northeast (where it
is already in progress), Florida (proposed), Texas (proposed), the West Coast,
etc.
  A common argument is that high speed rail can't work in the U.S. because we
are too spread out. But some regions have the same population density as the
European countries that have high speed rail. The real thing that is preventing
it is the bias against rail and toward cars, trucks, and highways that has
prevailed in the U.S. for the last 60 years. 
  Freedom? How free are you when you are crawling thru a traffic jam at 10
mph? Many people consider it freedom if they can step onto a train, relax for
an hour or two, and step off at their destination.
858.27POLAR::RICHARDSONgot any spare change?Wed May 14 1997 20:221
    very good points.
858.28EDSCLU::JAYAKUMARWed May 14 1997 20:572
I enjoyed my train ride to Atlanta last Jan. I hope I can do it again to
Chicago this summer.
858.29POLAR::RICHARDSONgot any spare change?Wed May 14 1997 20:584
    You will never be able to enjoy a train ride to Atlanta again if it
    goes to Chicago. 
    
    htht
858.30MRPTH1::16.34.80.132::slablabounty@mail.dec.comWed May 14 1997 21:123
I'm laughing like a bastard over here.

858.31DEVMKO::SHERKI belong i got circles overme i'sWed May 14 1997 21:348
    One of my pipe dreams is a high speed switching mechanism for trains.
    The train would not stop but add and rearrange cars in transit.  If
    this were done it might make sense to load piggyback cars and trucks
    on the train for delivery nearer their final destinations.  I don't
    need real high speed rails.  90 mph is fine if you could kill off the
    idle time. 
    ken
    
858.32SMURF::BINDERErrabit quicquid errare potest.Wed May 14 1997 22:099
    Switching 60-ton cars at 90+ MPH is likely to kill off more than idle
    time.
    
    You're looking at a train moving more than 1.5 times the length of an
    85-foot HY-CUBE boxcar every second.  Considering the necessity for
    adjusting the gaps (possibly thousands of feet long) left by removing
    cars so that different numbers of cars - or maybe no cars - will fit
    into them, all at high speed, I think my preferred location when the
    system is in operation would probably be two counties away.
858.33ACISS1::BATTISSniper BoyThu May 15 1997 13:213
    
    Glenn-san, why do you keep knocking Chicago? It is a very lovely city,
    and besides, I live there.
858.34POLAR::RICHARDSONgot any spare change?Thu May 15 1997 14:182
    Battis-san, as difficult as it may be for you to comprehend, I wasn't 
    knocking Chicago.
858.35<look of surprise>GAAS::BRAUCHERAnd nothing else mattersThu May 15 1997 14:454
  Why not ?

  bb
858.36ACISS1::BATTISSniper BoyThu May 15 1997 15:372
    
    bb, you're treading on awful thin ice there.
858.37NHASAD::SHERKI belong i got circles overme i'sThu May 15 1997 18:257
    Herr Binder,
    
      any tougher than refueling a plane in flight?
      we haven't tried to apply modern technology to this problem.
    
    ken
    
858.38SMURF::BINDERErrabit quicquid errare potest.Thu May 15 1997 19:5324
    .37
    
    I'd say it's a lot tougher than refueling a plane in flight.  The
    planes are moving at very low speed relative to each other.  The KC
    flies straight and level so the fighter can approach, juggling speed
    and position as he does so.  The KC boom pilot assists the fighter
    pilot by flying the boom to the fighter's best advantage.  The hose
    is flexible and extensible.  There is no practical limit to the
    distance that the planes can fly while the refueling is going on.
    
    With trains, you have serious limits.  At 90 MPH, an 85-foot carlength
    is 0.64 seconds. It takes several seconds for a switch to be thrown -
    let's arbitrarily say 10 seconds.  That means you need a gap between
    the front and the back of the train something over 1/2 mile long in
    order to switch the siding onto the main, insert a car, and switch the
    main back so the back end of the train won't derail at the place where
    you do the switch.  Now let's suppose you want to close that gap
    again.  Let's be really generous and give you 5 miles to do it.  That's
    a closing speed of 9 MPH.  Current shock-absorbing couplers can handle
    3 MPH - that drives them to their full 4-foot extension.  And this
    doesn't bring into play the additional 5 miles you needed to spread the
    front and back of the train to make that half-mile gap.  It also won't
    hurt to mention that the back of the train will need to have its own
    motive power and control system (people?)
858.39DEVMKO::SHERKI belong i got circles overme i'sFri May 16 1997 11:1723
    
    Your working within the constraints of the existing train layout.
    
     Motive - Use electricity.  Cost of electric engines is relative
    low so having electric units on each car is not prohibitive.
    
     Electric power being supplied much like a toy slot car. Use
    a trailing arm so that the car need not be directly over the
    slot.
    
     The car itself would have rubber tires for manuevering when it
    was not part of the train.  When it was locked in place he train
    wheels would drop down to get the efficiency of steel on steel.
    
     An alternate slot would be required to allow rearranging the cars.
    
     A lot of the limits on couplers are based on the assumption that
    all the driving force for the train is in a single engine.  If
    the motive power is spread out over the train, the couplers need
    not be so strong.
    
    ken
      
858.40SMURF::BINDERErrabit quicquid errare potest.Fri May 16 1997 14:0478
    .39
    
    > Cost of electric engines is relative
    > low so having electric units on each car is not prohibitive.
    
    Which is the way mass-transit trains work today, drawing their power
    from catenary or third rail.  If it were so efficient as a general-
    purpose design, don't you think it would have appeared in some form in
    main line use?  I notice that even the all-electric Metroliners, which
    are in effect unit trains, don't use that design.  It seems to be
    effective only for relatively short trains over very constrained
    routes.
    
    > The car itself would have rubber tires for manuevering when it
    > was not part of the train.  When it was locked in place he train
    > wheels would drop down to get the efficiency of steel on steel.
    
    Consider the horrendous increase in cost and mechanical complexity you
    have now incurred.  At present, railway maintenance trucks use this sort
    of design, running on rubber when they're on the road and on steel when
    they're on rails.  But the steel isn't a drive mechanism - these trucks
    still rely on rubber friction for motive power, and use the steel
    wheels just for guidance.
    
    Your additional hardware is going to be very cumbersome and very
    expensive, given that it will have to support the entire weight of a
    fully loaded 60-foot high-side covered hopper moving at high speed. 
    This is 60 to 70 tons.  On rails, that's eight wheels.  On the road
    it's more likely something like 24 wheels.  Plus the mechanism, built
    into each car, to switch between these two systems at speed.  DANGER
    WILL ROBINSON!
    
    > An alternate slot would be required to allow rearranging the cars.
    
    Of course.  But getting ANY cars into and out of the train will require
    a parallel-track arrangement tens of miles long.  I hypothesized the
    need yesterday for 10 miles just to swap ONE car INTO the train, not
    even considering the need to swap any cars out or more than one car
    in.
    
    I also didn't consider acceleration "ramps."  Accelerating a 70-ton
    object to 90 MPH in a short space is nontrivial - trains take miles to
    start and stop.  The required acceleration will demand a surge of
    motive power far in ecxess of what is available from ordinary electric
    wheels, and this will raise the cost of your cars even further.
    
    > A lot of the limits on couplers are based on the assumption that
    > all the driving force for the train is in a single engine.  If
    > the motive power is spread out over the train, the couplers need
    > not be so strong.
    
    That's part of why mass-transit systems use the relatively flimsy
    Tomlinson couplers instead of the beefy Janney design.  (The other part
    is that mass-transit trains need not be broken while moving; they're
    configured in the yards only, and the Tomlinson coupler isn't amenable
    to being uncoupled except by hand.)  But I wasn't referring to the
    physical coupling mechanism; I was referring to the shock absorbers
    built into the system to allow coupling large, heavy cars in a hump
    yard without damaging the cargo.  On each car with such a system, there
    is a bar that runs the entire length of the car, with a coupler at each
    end.  The bar is spring loaded and damped with devices resembling the
    shock absorbers in a car's suspension system.  When a fully loaded
    HY-CUBE car moving at 3 MPH down a hump yard track bumps up against a
    line of cars at the end of the track, its bar extends full length to
    absorb the impact.  Raise the impact velocity to 9 MHP as I
    hypothesized yesterday, and the car will deliver NINE TIMES as much
    energy to its shock absorber.  Now suppose you are closing the gap in
    the center of a 100-car train.  I invite you to compute the kinetic
    energy that will have to be dissipated when the rear 50 cars, each
    massing 70 tons, slam into the front half of the train at a closing
    velocity of 9 MPH.
    
    You can reduce the closing velocity by driving the rear half of the
    train faster so that it closes the gap more quickly and then slow it
    down for connection - and you would surely do that if it were feasible. 
    But you are still dewling with trememdous amounts of mass and energy,
    and switching these things between tracks at high speeds is, IMHO, a
    recipe for disaster.