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Conference napalm::guitar

Title:GUITARnotes - Where Every Note has Emotion
Notice:Discussion of the finer stringed instruments
Moderator:KDX200::COOPER
Created:Thu Aug 14 1986
Last Modified:Fri Jun 06 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:3280
Total number of notes:61432

1987.0. "Refret Job?" by CRONIC::PCUMMINGS (There's a mingus amonk us) Wed Oct 03 1990 02:22

    I thinking about refretting a couple guitars and talked to a guy
    name Tom Stapleton down at Music Emporium in Cambridge.  Seems like
    a knowledgeable guy.  Is anybody familiar with his work?
    
    thanx,
    /Paul
    
T.RTitleUserPersonal
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1987.1I recomend TomAND::ZURAWSKIWed Oct 03 1990 12:187
    Yes, I know Tom. He worked on my Martin (general stuff plus intonation)
    and is currently fixing a loose fret for me. He has done a good job for
    me so far. I have been to his house and seen him working on many old
    martins (re-setting the necks, etc). He appears to have a lot of work
    and thus is popular (and thus must be good). 
    
    John 
1987.21st fret job cummin' up!DNEAST::GREVE_STEVEGreee Veee KingFri Dec 07 1990 14:3117
    
    
    
    
    
    
    
    	I'm going to take a shot at my first fret job.  Any advice??
    
    	Are they glued in???
    	If so is there something that disolves the glue first?
    	How do you dudes bend your fret wire, if you don't have an
    expensive rig?
    	Do you glue them back in???  Or do the tangs hold them in??
    
    
    Gree Veee   Greg, you've done this??
1987.3You'll love it!GOES11::G_HOUSEToneQuest: The Ultimate AdventureFri Dec 07 1990 15:5675
>Greg, you've done this??
    
    Yeah I've done a couple and I have tons of literature on the process. 
    Send mail for more details, but I think the main things would be to
    heat the frets before you go yanking on them in case they're glued in. 
    Well known New York Luthier Roger Sadowski recommends using warm moist
    heat.  He says the moisture helps prevent fretboard chipping as the
    frets are removed.  He puts a damp cloth over the fretboard and heats
    it with a clothing iron for this, rolling the cloth back as he works
    the frets out.
    
    Tip:  Watch carefully for chipping as you remove the old frets and glue
    the chips back into place.  Avoids those nasty looking divots next to a
    fret.  I haven't done an ebony board, but I'm told they chip worse then
    rosewood or maple.
    
    >	Are they glued in???
    
    It's hard to tell ahead of time whether the frets are glued in or not. 
    It's not necessary, the tangs will hold the frets in, but it's still
    common practice. I don't believe that most manufacturers are gluing the
    frets in these days, but it's not totally predictable.  I did a low end
    model Gibson SG awhile back that had the frets glued in with white
    glue.  My friend was the original owner of the guitar, so I'm sure they
    were the original frets.
    
    There's a couple of different kinds of glue that people use for this,
    white glue and epoxy.  If they're epoxied in, then you need a little
    more heat to crack the epoxy.  If it's white glue, then mild heat with
    a little moisture will help.  
    
    If the frets were epoxied in, then you'll need to do the new frets that
    way as well, since the fret slots are typically widened to the point
    that the tangs alone won't hold the frets in them during this process. 
    Get yourself a Dremel tool and some small dental burrs to clean out the
    old epoxy from the fret slots before you re-epoxy them in if you do
    this.
    
    >     	How do you dudes bend your fret wire, if you don't have an
    >  expensive rig?
    
    I popped for the fretwire bender from Stewart-MacDonalds.  It sure
    saves a lot of time and is a heck of a lot more accurate then doing
    them by hand.  However, it does cost $75 or so.  Many people take a
    pair of pliers and cut a slot in one face and a groove in the other
    side, so that they will hold the fret wire and bend them by hand.
    
    I've read that if you use the epoxy glue method of holding the frets in
    that you must be very precise in bending the fretwire and that doing
    them by hand isn't recommended.
    
    >	Do you glue them back in???  Or do the tangs hold them in??
    
    Unless the guitar had the epoxy style glue-in before, the tangs will
    hold them in.  Fretwire comes in different tang widths, so be sure you
    get some that's appropriate for the job you're doing.  Since I know you
    shop at Stewart-MacDonalds a lot, I'll tell you that their fretwire is
    (I believe) a little oversized from stock, so you may need to increase
    the width of the fret slots a little before you tap them in.  
    
    One thing to beware is pounding in some frets with oversized tangs and
    incurring a back bow in the neck from the wedging effect.  I've heard
    that it's pretty easy to do this.
    
    I think the most important part of the refret job is levelling the
    fretboard.  You HAVE to do this!  Do a nice job of this and the fret
    surfacing that you do after you get the new frets in will be REALLY
    easy.
    
    Naturally, all this is just my approach and I don't have an outstanding
    amount of experience.  I will say that the ones I've done have come out
    beautifully.  Have fun Steve, I'm sure you'll enjoy doing it, I know I
    really do!
    
    Greg
1987.4Thenkyew, Greggy!DNEAST::GREVE_STEVEGreee Veee KingFri Dec 07 1990 20:4620
    
    
    
    	Wow, Greg, what a note!!!  A damp cloth and an iron, shit, I never
    could have tought of that!  Thanks for the help, I'm feeling a little
    timid after some of your warnings, but being timid is usually good for
    me when I try to do something for the first time... cep' of course
    playing naked blues at the wharf!!  Heh, heh... pretty tense stuff...
    
    	Thanks for the help, pal... BTW how the hell will I know if it's
    white glue (if the answer is "Cos it's white!", I'll shoot myself from
    embarrassment).  Dental tools.... YOU CAN GET DENTAL TOOLS!!!!???? 
    Shoot that might be just what I need for my new cat-gut string
    process!!  Where the hell am I gonna get dental tools??  Don't say from
    a dentist!
    
    
    
    Gree Vee
    This won't hurt a bit!
1987.5More infoGOES11::G_HOUSEToneQuest: The Ultimate AdventureFri Dec 07 1990 21:2534
    Don't worry about the warning stuff too much Steve, because it's a rare
    guitar that's got the frets epoxied in.  That's the only really tough
    scenerio and it's not all that bad as long as you know there are people
    out there doing it that way and you prepare yourself in case you do
    happen to get one like that.  Chances are you won't have to worry about
    it.
    
    And yeah, on the dental burrs (these are the little drill bit things
    that they use to hack up your teeth, 'cept we put 'em in Dremel tools
    and hack up guitar fret slots with 'em), I ordered mine from some
    Stewart-MacDonalds, order number 1189 page 12 in the #45 catalog.  I
    haven't used them yet...
    
    They say you actually can get them from dentists because they
    apparently dull quickly when used on teeth, so they replace them often,
    but the ones they toss are still sharp enough to use effectively on
    wood, so if you can find a friendly dentist that'll give you his
    rejects, you'd be all set.
    
    On the white glue thing, you can't really tell it's even there until
    you get a fret out.  That stuff dries kind of clear, so if you see some
    gunk on the fret tang when you pull it, then it likely had white glue
    on it.  They still come out pretty easy even without heat or moisture,
    it's no big deal.  I pulled the whole set out of that SG before I
    realized that the glue was even there.
    
    I like doing refrets, I gotta get myself motivated to do a couple of my
    guitars that need it now.  I'm going to do the epoxy glue-in on at
    least one of them, seems like a cool idea.  Luthiers like Dan Earlewine
    and Don Teeter claim it's the best way to do it.
    
    Naked blues at the wharf... Hahaha!  That's one I *gotta* do!
    
    Greg
1987.6GSRC::COOPERMIDI Rack PukeFri Dec 07 1990 21:424
    FWIW - I used to see old dental tools at auctions, flea markets, yard
    sales...  All over the place.  Great guit-gadgets...
    
    jc
1987.7It Works!!!DNEAST::GREVE_STEVEGreee Veee KingFri Dec 14 1990 14:2829
    
    
    
    	Housey, M'Boy, yer a genius!  Everything worked the way you said it
    would.  I used my iron and I could actually see the glue melting under
    the frets... I'm putting mine in with Elmer's and going to let it sit
    over night...  Before I begin shaping... Questions:
    
    	Is there an easy way to trim the overlap of the frets??  On teh
    sides of the neck??
    
    Observations:
    
    	It's a fun process, bending the fret wire is a bitch, and I've
    probably got a sub-par job as a result of not having a wire bending
    jig.  I had to bend the wire a hell of a lot more that I thought that
    I'd have to, the ends just wouldn't stay down without a good bend.  The
    process for me was: Apply glue with a toothpick, dead blow the fret (I
    have a little brass hammer that I put a chair foot protector on).. the
    hammering worked best when I held the neck in my hand, just under the
    fret being installed (less vibration to the other frets and a better,
    safer blow) then I'd wipe off the hammer and the neck with a damp cloth
    and begin again??  Greg, is there a better way.. I'd hate to be working
    with epoxy this way... How do you get your glue in the fret slots??
    
    
    REgards,
    Gree Vee
    
1987.8Sounds like it's working!GOES11::G_HOUSEJoin the Brotherhood of ToneFri Dec 14 1990 15:3320
    Fun, isn't it Steve?  8^)
    
>    	Is there an easy way to trim the overlap of the frets??  On teh
>    sides of the neck??
    
    Cut the excess off with your end nippers and then use a nice flat file
    to put the proper bevel on.  Don't put too much bevel on them, just
    enough so they don't snag your fingers, I hate frets that have a giant
    bevel on them so when you hit it they're instantly off the fretboard.
    
    re: gluing the frets in
    
    When you use white glue, the main thing holding the fret in is the
    tang, when you use epoxy you widen the slots and let the epoxy do all
    the work.  You have to clamp them until the epoxy sets up.  I wouldn't
    sweat this with the Elmers.
    
    Sounds like you got it going fine to me.
    
    Greg
1987.9Two nips or one??DNEAST::GREVE_STEVEGreee Veee KingFri Dec 14 1990 19:4914
    
    
    
    	When you nip.. do you nip once or twice??  Like ummm.. once to make
    the fret even with the SIDE of the fret board then again to put the
    bevel on or do you do it all at once..   Scary process at first Greg
    and I got better at it by the end (as usual) and had to remove and redo
    a couple of frets... They popped out, but when I left to get to work,
    all the frets were layin' right up against the rosewood.. I'll finish
    the mothers tomorrow... Wow, I bought the ROCK JUMBO from Stew-Mac...
    Sheeeeeeeeit, are they big!  Look like bass frets.. hope I like em'
    
    
    Greve Unit
1987.10Frets of flameGOES11::G_HOUSEJoin the Brotherhood of ToneFri Dec 14 1990 20:2423
>    	When you nip.. do you nip once or twice??  Like ummm.. once to make
>    the fret even with the SIDE of the fret board then again to put the
>    bevel on or do you do it all at once.. 
    
    Just once I'd think, use a file to put the bevel on.  It'll be a lot
    more even and you won't risk getting any too short to finish off with
    the file.
                       
>    Wow, I bought the ROCK JUMBO from Stew-Mac... Sheeeeeeeeit, are they
>    big!  Look like bass frets.. hope I like em'
    
    That's what I used last time too.  I liked 'em a lot, that SG felt
    great!
    
    FWIW, they're not near the size of the frets in my Charvel or the ones
    they use in ESP electrics.  Anyone know where to get the really giant
    fretwire from?
    
    Steve, you're really starting to get me hyped about doing frets again. 
    Too bad I don't have any free time right now.
    
    Greg (who's wishin he didn't have other stuff to do this weekend so he
    could do a fret job on one of his guitars)
1987.11Subcontract deal??DNEAST::GREVE_STEVEGreee Veee KingFri Dec 14 1990 21:3313
    
    
    
    
    	Yer, Sh*ttin' me, House.. there are bigger frets out there than
    this wow.. I checked my new Strat (the deluxe, I thought it had really
    big frets when I bought it) and even they are smaller.. OBOY, I'm
    hoping these big dudes will help me be a whiz-kid at bending.  How bout
    I subcontract my wire bending to you, Greg??  I mail you the wire, you
    run it through the wire bending thang, and ummm.. keep half the wire I
    send you or something like that??
    
    Steve
1987.12Gregs fretwire bending serviceGOES11::G_HOUSEJoin the Brotherhood of ToneFri Dec 14 1990 22:1112
    re: bending fretwire for you
    
    Sure man, no problem.  Send it on out and specify the radius you want
    it bent to.  I can do one of those 2 foot segments that Stew-Mac sends
    ya in about 10 seconds!
    
    They claim that if you bend it back and forth in this fret bending jig 
    a few times it gets harder and lasts longer too.  I don't know if it's
    true or not.
    
    Greg
                           
1987.13It does work that way... Sheesh 10 secs??DNEAST::GREVE_STEVEGreee Veee KingSat Dec 15 1990 00:4914
    
    
    
    	Oh yeah, absolutely, bending wire like that does harden it!  As a
    young engineering student at UMaine I used to know the physical
    explanation, has something to do with increasing the stress (heh,
    increased stress hardens me up pretty good, so maybe that's it), but as
    a graying, brain dead, mid-life hippy, I'm struggling to remember where
    I leave my teeth after I brush em'.  Anyway, I know that it works!  BTW
    Now lemme see, a good way to measure radius would be to compare curves,
    right??
    
    
    Gree Vee
1987.14Fast and preciseGOES11::G_HOUSEJoin the Brotherhood of ToneMon Dec 17 1990 19:5710
    re: Sheesh 10 secs??
    
    Yeah, really 10 secs!  It's really nice.  8^)
    
>    Now lemme see, a good way to measure radius would be to compare curves,
>    right??                                  
    
    Yeah.
    
    Greg
1987.15Whoa.. I learned some new stuff!!!DNEAST::GREVE_STEVEGreee Veee KingWed Dec 19 1990 19:3452
    
    
    
    	Greg, can't thank you enough for the help along the way..  Here's
    some notes on my new FrankenStrat... That I absolutely love, it's the
    last guit I'll ever need.. etc. etc. etc.
    
    
    	The fret wire install was scarier than I thought, the glue really
    needs to be heated before removing at least on this early 80s Squire
    strat it did.  There isn't an easy way to radius fret wire.. I got
    little bends in mine, but they seemed to go away as I tapped them in.
    If I can arrange it in the future, I'll send them to the House Unit or
    someone else with a radiusing jig!
    
    	I used a ton of glue and wiped it off after banging in the frets,
    more glue (Elmer's ) more worked better than less.
    
    	New fret wire is a thing of beauty to behold, but you dudes knew
    that!
    
    	After the frets set over night, I gave it the standard Gree Vee
    King fret job, nothing new to report here.
    
    	The larger frets are Killer!!!  I can't believe I did witout them
    so long, everything is easier!!!  But.... I did have to install a new
    nut.. so far my nut manufacturing experiences have involved me
    destroying 20 peices of bone (over a long period of time) and never
    really creating a usable nut.. this time I used Stew-Mac Micarta and
    lemme tell you dudes.. this stuff is eeeeeeeeeeeeeeasy to work with I
    made a super nut on my first try and I don't notice a great change in
    tone from the Micarta to bone.
    
    
    	REVELATION NUMBER TWO
    
    		I decided to go berserk and install a couple of humbuckers
    in this baby, a serial/parallel switch and a "Neck on no matter what"
    switch.  Lemme tell ya I'm freaking!!  Now I see why you fellers like
    those ibanezs so much!! The HB-single coil-HB configuration is
    incredibly flexible  (yeah, Buck, I've heard you say it before, but
    I've never heard it like this) and with the patented Gree Vee King
    rythmn switch I can turn the neck and bridge HBs on together.. jest
    like that other great guitar that I can't afford...  Hey it ain't
    exactly Les Paul, but it's damn close... amazing to be able to go from
    an in between strat sound to a Gibson sound with the flick of a
    switch!!  Wicked Cool!!!  
    
    
    Merry Christmas Fellow Guitar Noters!!  You dudes are mui cool!!
    
    The Greve Unit (Or as the Hammer would say.... you dudes are PROPER!)
1987.16Allright!GOES11::G_HOUSEJoin the Brotherhood of ToneWed Dec 19 1990 20:1031
    >	Greg, can't thank you enough for the help along the way.. 
    
    NO prob, glad to offer what little assistance I could.
    
    >   There isn't an easy way to radius fret wire.. 
    
    They say it takes lots of practice.  I never got the practice since I
    was lazy and bought the radius bending jig before doing my first
    fret job.  :-)
    
    >	The larger frets are Killer!!!  I can't believe I did witout them
    > so long, everything is easier!!! 
    
    I love playing on BIG frets!
    
    > so far my nut manufacturing experiences have involved me destroying 20
    > peices of bone (over a long period of time) and never really creating a
    > usable nut..
    
    HAHAHA!  I have to admit that I laughed out loud at this one.  I'm
    sorry, Steve, it just struck me as funny.  That's a pretty substantial
    amount of money to spend on bone nut blanks!  Or did you try and cut
    them out of something left over from a steak or something?
    
    Micarta really is easy to work with.  I wondered about it's longevity
    though.  If it's that easy to cut/file, won't the strings also wear it
    substantially?
    
    Sounds like ya had a good go of it Greve-mon, Congratulations!
        
    Greg
1987.17The new Franken-casterDNEAST::GREVE_STEVEGreee Veee KingThu Dec 20 1990 01:31131
    
    
    	Heh, heh, yep, I spent a ton on nut material that I eventually
    destroyed.. pretty embarrassing really!  [;^(
    
    Here's the wiring for my new Franken-caster...
    
    
    LEGEND
    ------
    
    single coil pickup
    
    
    [----------]---|> ground     
         | 
         | output
    
    
    
    humbucker
    
    
    [----------]
    [----------]---|> ground
         |
         | output
    
    
    
    control pot
    
     _____
    (     )
     / | \
    
    
    
    5 way switch
    
         _
       o| |
       o| |o
       o| |o
       o| |o
        |_|o
         
    
    SPST switch
    
        O
        O
        O
    
    
    
    DPDT switch
    
        O  O
        O  O
        O  O
    
    
    
    
    -----------------[ Gree Vee King FrankenCaster ]----------------------
    
    
    
    
        neck
    [----------]
    [----------]---|> ground
         |
         | output
    
    
       middle
    [----------]---|> ground     
         | 
         | output
    
    
       bridge
    [----------]
    [----------]---|> ground
         |
         | output
    
    
    
                                  _
             bridge   ----------o| | 
             middle   ----------o| |o---|------- volume pot
             neck     --+-------o| |o   |
                        |  -----o| |o---|------- tone pot 1   
                        |  |     |_|o---|------- tone pot 2
                        |  |____________|
                        |   to other side
                        |
                        |___to neck no matter what switch___
    
    
    
                                                            volume
                                                             _____
                                                            (     )
                                                             / | \
                    ___neck no matter what switch here______/
    
    
                
    
                    >>>> neck no matter what switch
    
                            O----- from 5 way neck connection
                            O----- to left side of volume pot
                            O----- no connection
    
    
                   >>>>> series/parallel switch (Dimarzio)
    
    
              to output -- |  | --|> to ground
                    red -- O  O -- green plus bare
                  white -- O /O -- black
                  black -- O/ O -- no connect
    
    
    
    Dr. Franken Grever
1987.18It ain't smooth anymore...KERNEL::FLOWERSNow it's only lukewarm....Tue May 28 1991 07:2720
    
    This looks as good a place as any to bung my question on frets in......
    
    I have a Charvel with *BIG* frets and I have had the guitar from new
    (6-7 months) just the other night I discovered why I was having
    problems doing slides in the 5th-7th fret range........I've worn the
    frets down!! (kind of a buzz knowing that the frets were perfect and
    that *I've* worn them down with all my practicing!), anyway the frets
    are supposed to be a nice radius shape but in the A blues area I have
    worn a flat on them and they have gone kind of square.....with the
    result that it is like running you fingertips into a brick wall (slight
    exageration there, all I have to do is put more power into the slide
    to get it to work but it is taking chunks of skin off......of course
    my fingertips are like leather so it doesn't hurt.)
    
    So I guess the questions are, Is this normal? Do I just have to put up
    with it? Is there something that can be done? I have heard of fret
    polishing is this why you have it done?
    
    J. (Who ain't never worn down frets before)
1987.19You must play hard!GOES11::G_HOUSECertified Marshall-slutTue May 28 1991 18:0410
    That's fairly normal if you play hard.  I know a lot of people though
    that have had guitars for years and played a LOT and have never worn
    frets out.  I guess it's a function of how hard you play (and probably
    how much you play in any specific region of the neck).
    
    Anyway, to answer your question, yes, that's why people have the frets
    "polished".  The idea is to retrue the fret heights and recrown and
    surface the frets.
    
    Greg
1987.20Don't fret Jason !TRUCKS::LITTENWed May 29 1991 07:1051
>    
>    So I guess the questions are, Is this normal? Do I just have to put up
>    with it? Is there something that can be done? I have heard of fret
>    polishing is this why you have it done?

Jason,

	The exact same thing occured on my strat some six years ago.

My advice would be to take it to a professional to have the frets re-cut and 
finished (I would recommend Jeff who works for Nevada Music down here in 
Portsmouth, but I am sure Bob of Kingfishers in Fleet would also do an OK job.

However, having said that, I did mine myself. There is a good explanation in 
GUITARIST some several months ago, and they recommend using a "modified" metal 
file. I also have the Build Your Own Guitar book (or similar title by Malcolm 
Hiscock and this gives a detailed explanation). However I did it by:

Buying a new oil stone. Mask off the wood between the frets with masking tape 
including the nut to protect from "overshoot"damage. Use slow careful skims 
down the length of the fretboard. Be sure and keep the stone coated with a 
thin film of oil (engine or three-in-one works fine).


You are using the "flatness" of the stone to self centre and get your frets 
dressed in an even line. Almost let the weight of the stone do the cutting, 
you will be supprised how easily the frets cut down. 

Always cut the complete length of the fret board to stop peaks and 
troughs. When all the frets have an even flat finish on top (they will all 
have been "flatened"), stop and have a beer !  Rather cut off too little and 
have to have a second go at it than take them too far and ruin the instrument. 
Just enough to get the low used frets at the same finish as those around them.

OK, now phase two. Holding the stone at each side end between thumb and 
first/second fingers, GENTLY move side to side. This will ensure that any 
small scratches will be in the direction of string bend.

Now, the pro's use a fret finishing file (can be purchased if you wish) to get 
them rounded, but I continued using the stone and a combination of wet/dry 
(used with light oil and a flat piece of hardwood ) to put a small bevel on 
the frets and obtain a final polish.

The result? Well it gave my strat an extra five years grace and the frets felt 
as good as the original factory finish. 

I would still recommend take it to a professional...just because it worked for 
me.......

Dave

1987.21Learn somthing new every day!!DNEAST::GREVE_STEVEGreee Veee KingWed May 29 1991 18:2410
    
    
    
    	Wow, Dave, I never thought of using a stone!  I've always used this
    massive, real fine, shop file.. much more unwieldy, I'll bet, than the
    stone.. and for some reason (maybe just because I'm sick) the stone
    "feels" more cosmic to me.  I'll absolutely try it on my next fret job! 
    Thanks!
    
    Gree Vee King
1987.22GOES11::G_HOUSECertified Marshall-slutWed May 29 1991 19:055
    That author Melvin Hiscock in his book on building electric guitars
    recommends use of a stone.  I haven't used one myself, but it seems
    like it might be a good idea.
    
    Greg
1987.23Loose frets & lack of fretboard stiffness = loss of sustainGOES11::HOUSEDid it. Done it. *WHAP* owwww!Tue Oct 12 1993 19:4867
    Thought I'd relate a little experience I had doing a fret job recently. 
    I'm sure some of you that do your own repairs are already familiar with
    this, but it was a big revelation to me.
    
    I'd read some things that discussed how important properly fitting
    frets are to the stiffness of the fretboard and how this can affect
    tone.  It all sounded rather esoteric and theoretical, and I questioned
    how much difference it could really make on a real instrument.
    
    Not long ago, I bought a relatively inexpensive guitar (a Squire Strat,
    USA made) for a friend of mine.  The frets were kind of worn in the
    lower fret ranges, and although the frets showed minimal wear in the
    upper ranges (from about 10 all the way up), they were taller then the
    worn lower frets and some of them were popping up a little bit, causing
    some minor buzzing.  It looked like the guitar's previous owner had
    probably responded by raising the action (either that or that was how
    it was set up from the factory).  
    
    That's how I noticed the problem, 'cause the first thing I did when I
    got the guitar home was to lower the action and play it for awhile,
    since I'd noticed that the action was higher then I prefer when I'd
    demoed it before the purchase.  When I lowered it, the upper strings
    fretted out from about the 12th fret up.  So I decided to do a quick
    fret level and polish on the bad boy.
    
    One thing I also noticed when playing the guitar before was that it
    lacked sustain.  I thought it might have been a result of the wood it
    was made from, or the inexpensive hardware, or the pickups, or
    something...you know, it *wasn't* a top shelf instrument.
    
    So anyway, when I ran a file over the frets, I noticed that there were
    a LOT of "chirps".  The chirp from the file means that there's a loose
    fret there.  In fact on this guitar, *most* of the frets were loose!  I
    figure that when it was initially fretted, the rosewood in the
    fretboard probably wasn't fully dry (can't use yer best wood on a
    budget instrument, y'know?), and as it dried out over the years, it
    shrank up a little, leaving the factory frets loose. So... given the
    loose frets, and the fact that some of them were also starting to pop
    up, I convinced my friend that what he really needed was a fret job
    (with some cool large fretwire that I had kickin around 8^)).
    
    So, I whipped the loose old frets out, leveled the fretboard, cleaned
    up the fret slots for the new wire and laid a set of new frets in. 
    These frets were designed for replacements, and had a slightly wider
    tang, and I adjusted the slots to fit 'em tight (actually, they were
    just about right already, demonstrating the fact that the old wire
    wasn't going to sit in there very tightly).  I also used a little white
    glue on the fret tangs (I like to do that, just a little added
    stability).  All the standard filing and adjustment and all that...
    
    The interesting part of the story (and the main reason I'm writing this
    note) is that once I was all done, when I played the guitar, it's
    sustain was improved DRAMATICALLY.  Where it had rather poor sustain
    before, now it sings.  I attribute this to three factors.  1) The
    fretboard wasn't all that stiff before because the frets weren't tight.
    2) I used larger frets, adding some mass, and 3) the loose frets
    weren't moving around in there when the string sits on 'em.
    
    I guess I was a little surprised at the effect this had (or at least
    the degree of improvement).  I was careful to get the frets and slots
    fitted to each other well, so as not to induce a back bow, but I wanted
    'em tight.  Needless to say, I was very pleased with the result.  Hope
    I haven't overstated the obvious, but I found this to be a very
    interesting experience, since I hadn't run across anything like this
    before.
    
    Greg
1987.24wannabeMILKWY::JACQUESVintage taste, reissue budgetTue Oct 12 1993 23:2719
    Interesting note. I'm thinking of refretting my old 1897 Washburn
    guitar. I'm in the process of restoring it and the frets are in
    very rough shape. The fingerboard also has a couple of badly worn 
    spots and could use some major leveling.
    
    The thing that discourages me is the cost of the tools I would
    probably need. It seems that I would need fret nippers, a fret 
    bender, fretting hammer, diamond files, fret saw, sanding blocks,
    etc. etc.
    
    I guess what I'm asking is what is really necessary to do a good
    fret job, and how hard is it to get good results.
    
    Mark 
    
    
    
    
    
1987.25Can Be Done, But Be Careful...COMET::MESSAGEMy name is Bill & I'm a head case...Wed Oct 13 1993 11:2827
    Re.: .24, first-
    
    Greg, one other sustain-reducer is the fact that the plucked strings
    would touch ever-so-slightly the higher frets, thus reducing sustain.
    If a string buzzes when plucked, and the cause is a too-high fret,
    you know it pretty quickly. However, if the string just kind of goes,
    "plonk!" and doesn't sustain or buzz, you can almost bet that the
    string is rubbing other frets.
    
    Re. .25 - 
    
    If you have a knack for woodworking, and patience, the job of
    refretting isn't terribly tough (except for the occasional
    fretboard-from-hell, from which you can't pull the frets, even with a
    come-along). As Greg hinted, you need to ensure that the fret slots
    are clean and that the tang of the new fret material is wide enough to
    remain seated in the slot.
    
    However, if you are not fairly good at woodworking, you may think twice
    about attempting to refret an older instrument; you can inadvertantly
    take some nasty chunks out of a dried fretboard, and then you's got
    trouble....
    
    Voice o' experience; I've been asked to fix fretboards that someone had
    damaged during a DYI refret.
    
    Bill Message
1987.26GOES11::HOUSEDid it. Done it. *WHAP* owwww!Wed Oct 13 1993 19:1844
    re: Mark
    
    I don't think I'd attempt an instrument that old, because if you hose
    it up then it's suddenly worth nothing, where before it could have been
    reasonably valuable.  The old instruments used different styles of
    frets (not the modern tang style) too, so check and make sure what you
    have before you start as you could be in for a real nightmare.  
    
    As far as specialty tools go, there really aren't all *that* many that
    are required.  Most of it's just standard woodworking type tools.  For
    instance, a specialty tool for hammering in frets, or cutting the ends
    off them, isn't required.  I use a normal ball-peen hammer to knock my
    frets in, with a piece of oak to keep it from scarring up the frets. 
    The nippers I use are standard Channellock end nippers, which I ground
    the face down, total cost, about $10 (but I already had the grinder). 
    
    The specialty tools absolutely required are a fret file to do the
    recrowning after you level them, and a big file (or whetstone, or
    whatever) that's absolutely flat, to do the fret leveling.  The fret
    files are kind of expensive, $30-$50, but I don't see a way to do a
    decent fret job without 'em.  
    
    After you replace the frets, you *may* find you need to make a new nut
    (if the slots were low to start with and you use larger frets, or if it
    had other problems), and you kind of need special files to cut the nut
    slots with rounded bottoms.  You can do 'em without, but the guitar
    won't stay in tune as well due to friction.  Those little files cost
    about $8 each and you'll need probably 3 different ones (you can create
    larger slots by rolling the file in the slot).
    
    I also have a shorter flat file for doing spot work.  The one I have is
    a specialty one, with a piece of wood glued on one side for a handle,
    but you don't have to have the specialty tool (or you can buy a less
    expensive file and do the epoxy work yourself).
    
    Speaking of specialty tools, I tried a new one when I did this fret job
    that I liked.  It's an 8" long hardwood block with the radius cut into
    one side of it (in this case a 12" radius) that you use for fretboard
    and fret leveling).  You use sandpaper on it that's got sticky stuff on
    one side to hold it on there.  Worked great, I was real pleased with
    the work it did.  Got me a nice flat, even, radius on the fretboard to
    start with and a good start on the frets.
    
    Greg
1987.27Another thing to spend money on !!!MILKWY::JACQUESVintage taste, reissue budgetWed Oct 13 1993 23:149
    Thanks Greg. I think I'll wait and try my hand at fretwork on another
    instrument, something easily replaced.
    
    So it sounds like I could do my first fret job for about $50 plus the
    cost of fretwire. If I'm successful I could always add more tools
    later on. What do you think of the Stewart MacDonald Fret Jig, Overkill? 
    
    Mark
              
1987.28GOES11::HOUSEDid it. Done it. *WHAP* owwww!Thu Oct 14 1993 17:1034
>    Thanks Greg. I think I'll wait and try my hand at fretwork on another
>    instrument, something easily replaced.
    
    A good plan, Mark.  I've done a few of 'em and pretty much trust myself
    to do a good job on something, but I wouldn't attempt a vintage
    instrument, even though I have a good set of tools and stuff.
    
>    So it sounds like I could do my first fret job for about $50 plus the
>    cost of fretwire. If I'm successful I could always add more tools
>    later on. 
    
    Fretwire's the cheap part.  You'll use about $5-$6 worth of fretwire on
    an average electric (about 6 feet to include a little extra), maybe a
    little less on an acoustic.
    
    Actually, I forgot about something that's pretty much manditory, a good
    precision straightedge.  I got one that'll span the entire fretboard,
    precision steel and it cost me over $30.
    
    To do a good fret job and make a new nut, I figure the cost of the
    required tools would be around $100-$125.  It's not the cheapest hobby
    you could have.  I think I probably have around $300 worth of tools
    that I've acquired over the years for guitar repair, and I'm nowhere
    near fully equipped.
    
>    What do you think of the Stewart MacDonald Fret Jig, Overkill? 
    
    You mean the big workbench thing?  Sounds nice, but people have been
    doing successful fret jobs for years without having anything like
    that...  I think I'd have to be doing quite a bit of real work to
    justify a purchase like that.
    
    Greg
                                 
1987.29STAR::KMCDONOUGHSET KIDS/NOSICKFri Feb 14 1997 11:0114
    
    
    I tripped over this note while looking for some fret info.
    If I ever had to show someone why Notes was one of the best parts
    about working here, I'd show 'em this note.
    
    Extremely informative and fun, and it's still here to be read years
    later.    
    
    Kevin