[Search for users] [Overall Top Noters] [List of all Conferences] [Download this site]

Conference vicki::boats

Title:Powerboats
Notice:Introductions 2 /Classifieds 3 / '97 Ski Season 1267
Moderator:KWLITY::SUTER
Created:Thu May 12 1988
Last Modified:Wed Jun 04 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:1275
Total number of notes:18109

470.0. "Mercruiser outdrive problem" by NRPUR::ZEREGA () Thu Aug 10 1989 14:43

    I own a 27 ft searay powered by a 454 mercruse with a no 2 
    outdrive. Now the proplem, sometime last May the outdrive
    started to come up on its own. When it reached the top the
    hydraulic motor would not shut off. At first I thuogh it 
    was just one of those freak things and gave it little though.
    Then one night when I was not there it came up, did not shut 
    off and finely burned its self out. I replaced the motor at
    a cost of 150.00 ( OUCH ) Now I have a jumper going to the
    moter and outdrive switch. When I am not there I disconnect
    the jumper. I know if I leave the jumper connected it will
    sooner or latter come up again. ( It did ) This sure has me
    and everyone I talked to puzzled. Any help on this one sure
    would be APPRECIATED.
                                           Thanks Al
T.RTitleUserPersonal
Name
DateLines
470.1A repair manual may helpSMVDV1::JGUNNERSONJLGThu Aug 10 1989 17:139
    I can't answer your question, but I have a suggestion. Buy a manual
    that covers Mercruiser outdrives and engines. I don't know where you
    live, but I bought one at Bliss Marine for $20. Clymer, I think, is the
    publisher. The manual has a very good section to help you diagnosis
    this problem properly. Mine's on my boat, I am not being stingy with
    the info. I remember the section it offered a symptom, gave you
    a couple tests to perform, and which lead to a diagnosis and repair.
    
    john
470.2Trim limit switch ?MAMTS5::WFIGANIAKThu Aug 10 1989 20:384
    Take a look at note 413. The problem I had was with the trin limit
    switch. Do get a Merc manual,it saves a lot of headaches.
    B.T.W. I just love my Searay.
    
470.3SMAUG::LINDQUISTFri Aug 11 1989 12:3824
    The MerCruiser shop manual is far superior to the Clymer
    book.  I have both, and not only does the Clymer book fail
    to include some things, I've found cases where it is
    simply wrong.  However, the Clymer book does have a color
    picture on the cover.

    With regard to the previous replies, the trim limit switch
    (on the outdrive hinge pin) stops the drive travel at the top
    of the trim range.  If the trim limit switch failed, the
    drive would either 1) not trim at all (without the trailer
    button being depressed) or 2) trim all the way up with the
    trim button.

    There is nothing which stops the hydraulic pump when the
    drive is trimmed fully up.  (If you continue to press the
    trailer button, the pump will continue to run even though
    the drive has reached the limit of its travel.)

    I would suspect you problem is one of the following -- bad
    trim/trailer switch (shorted with water?); shorted wires
    between the switch and the pump; internal short in the pump. 
    As you just replaced the pump, I'd check the first two.

    	- Lee
470.4Gotta be electrical??ATSE::URBANFri Aug 11 1989 12:5623
    Outdrive tilt is controlled by the swtiches on your shifter which
    activate relays that provide the current to the motor.  It sounds like
    you have either a bad component in the switchs or relays, or a
    intermittent short in the wiring that is activating the motor. Does your 
    'auto-tilt' feature occur when the weather is wet?  As everyone else
    stated, you need a manual including a circut diagram.  The owners
    manual that came with the boat should have a circut diagram in it.
    Then, like most intermittent electrical problems, you'll have to try
    to stimulate it to occur so you can start trying to isolate the faulty
    components.  <Try misting components and wiring with water, tapping the
    switches, relay cases..etc. Good luck, these kind of things can be a 
    real bear to find.
     
    As a sidebar, my '81 Mercrusier does not have a auto-shutoff at either
    end of the tilt cycle.  As the upper and lower limits are reached you
    need to listen for the drop in 'tone' or trust the indicator.  This is 
    not a big problem in the down direction as the hydraulics unload, but 
    in the up cycle it will just keep trying to pump until....
    
    Do later models have a shutoff switch at the top of the trailer cycle?
    
    
                                                 Tom Urban
470.5Why didn't I think of that?SMVDV1::JGUNNERSONJLGFri Aug 11 1989 13:1118
    re. .3, My apologies for mentioning the Clymer book, I wasn't aware of
    a MerCruiser shop manual only because I hadn't seen one for sale. I
    should have known that Mercruiser would have them. I got the Clymer's
    because I wanted to tune up the book the next day and it was all I
    could find. The Clymer's is like a lot of non-factory car manuals, it
    covers some basic "how-to" info and several models and years of
    manufacture as fair for diagnosis and repair. Is the MerCruiser manual
    like that, or is there one for each model, and it assumes a certain
    level of knowledge (like factory [car] shop manuals)? How much does one
    cost, it looks like I should have one. Unfortunately it is too late
    to return the Clymer book. 
    
    Is my Clymer's wrong about a bi-metal switch in the outdrive pump? It
    mentions this switch which will heat up and break contact if the pump
    is run too long. I don't know if this applies to all models, but it was
    part of the description of the one I have.
    
    john 
470.6Mechanix Illustrated?ARCHER::SUTERGentlemen, start your *marine* engines!Fri Aug 11 1989 13:3110
    re: < Note 470.5 by SMVDV1::JGUNNERSON "JLG" >

    >    because I wanted to tune up the book the next day and it was all I
     
    
    	I just can't resist..... how the heck do you tune up a book??
    
    			:-)
    
    Rick
470.7I just washed my hands and can't do a thing with themSMVDV1::JGUNNERSONJLGFri Aug 11 1989 15:1310
    Mind stall. I was thinking about the boat and the manual (book)
    at the same time. Unfortunately boat and book start out the same
    and I, well you know.... :-)
    
    john
    
    (yes, I know your reply was a joke. I am just clumsy and needed
     to say so. Ever go on a picnic and pick up a pretty rock while
     holding food in the other hand, then bite the rock? No, huh? 
     Well, I have, like I said, a maladroit.)
470.8FROST::TOUTANTTue Aug 15 1989 15:285
    PRETTY TOUGH TO SAY WHAT IT IS BUT BUT SOUNDS LIKE DEFINETLEY THE RELAY
    SWITCH WHEN YOU FIND THE PROBLEM I STRONGLY RECCOMEND A BATTERY SWITCH
    LEAVE THE BOAT FOR THE DAY, HIT THE SWITCH ALL POWER IS OFF, ONE
    LESS BURNED OUT TILT CONTROL.. DON"T HAVE TO WORRY ABOUT LEAVING
    ANYTHING ON AND I THINK WE ALL HAVE DONE THAT ONCE OR TWICE