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Conference unifix::sailing

Title:SAILING
Notice:Please read Note 2.* before participating in this conference
Moderator:UNIFIX::BERENS
Created:Wed Jul 01 1992
Last Modified:Mon Jun 02 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:2299
Total number of notes:20724

1687.0. "Info on stepping masts?" by BOSTP2::BEAU () Fri Mar 15 1991 19:10

    Does anyone have experience building/using a gin pole or using
    alternative methods to get a mast in place?  I have
    a 25' sailboat with a deck stepped mast.  Twice a year I pay
    $75 getting the mast up and down.
    
    I was in a store today reading boat maintenance books, and there
    was a picture that looked mighty inviting.  It showed the mast
    lying with the base at the mast step, with the mast top extended forward 
    over the front of the boat.  The boom was connected, pointing skyward
    (but hooked onto the mast in position).  They had a line going from
    the top of the mast to the boom.  Then they had a 4 - 1 pulley
    arrangement made out of the main sheet which went from the aft end of
    the boat to the end of the boom. The idea was you pull on the
    sheet and the mast goes up (assuming shrouds are already connected).
    
    My mast step has an arrangement on it which looks like it could
    be used to do this, but I have no experience.  Since the mast 
    weighs in at around 120-150 pounds, It'd be a real danger
    to drop, but the idea of saving $150 per year intrigues me.
    
    
    Any ideas?
    
    Beau
    
     
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1687.1TUNER::HOFri Mar 15 1991 20:2729
    If your mast step hinges, it can be used to facilitate DIY stepping as
    you described.  If not, a hinge can be fabricated with some consulting
    from a welder or machinist.  My guess is that one season's stepping and
    unstepping fees would cover the cost of such fabrication if you paid
    some one to do it.
    
    My boat has a keel stepped mast so I use a gin pole with a 3:1 purchase
    to do the lifting.  The gin pole is actually the top 23 feet of an old
    Etchells mast with the butt sitting on the aftmost keel bolt and the
    shortened upper shrouds hooked to the chainplates.  I replaced the old
    backstay with line which is lead through a block on the traveler to a
    cleat.   Since the mast is considerably taller than the gin pole, it
    looks more precarious than it really is when we step or unstep the
    mast.  Actually, getting the gin itself up is harder than getting the
    mast up, especially if it's windy.
    
    I've seen J24 masts get stepped without any gin poles or cranes - and
    they're keel stepped.  You just need enough people and beer.  But I
    make a point of not standing any closer than a mast's length of such an
    endeavor.  This method works about half the time.  The other half of
    the time employment is provided for mast makers and repair yards.
    
    Unstepping a J24 mast W/O a crane is much easier.  Undo the shrouds and
    stays, get everyone around the base of the mast, give a big heave up,
    and watch the big SPLASH as the mast goes over the side.  If it goes in
    butt first, it'll float as the crews muscles it aboard.  You gotta see
    this to appreciate it.
    
    - gene
1687.2J24's do it all the time!!!!!LAIDBK::FERGUSONFri Mar 15 1991 22:0732
    Being a proud (altho often desperate) owner of a J-24 I have to ship
    and unship my mast often. Down here in SoCAL, the J24 races are on
    a 300 mile cicuit which requires much towing. As a result I have seen
    multifarous devices for sticking up the rig.
    
    The generally seem to fit into two types, the gin poles, and the
    V-poles.
    
    The gin pole varies from the afore mentioned etchells mast (quite
    popular, they break often), to the piece of irrigation tubing I used
    last weekend. In this scenario, you use a piece of tubing, or mast
    section just long enough to reach past the center of gravity of the
    mast. This pole has three attachment points at the top. The forward
    attachment goes through a block on the bow, and the other two form
    afterstays to each side of the boat, and then to a winch for tightness.
    
    You use a three or five to one hoist to get it up. You usually need
    some type of bridle to make a noose for the hoist.
    
    The V-poles are two sections of pipe that set were the afterstays would
    be in the gin pole, and are hoisted backards by the backstay
    attachment, to be raised. I find this much more precarious then the Gin
    pole.
    
    Let me know if you need any more info.
    
    I's quite a sight when we have 25-30 J24's all hoisting and lowering at
    the same time, its like a assembly line.
    
    Bruce.
    
    
1687.3ELWOOD::KEENANTue Mar 19 1991 17:298
    Re .1
    
    Gene,
    
    I've been looking for a good gin pole. Can I have your E-22 mast when
    it breaks? :-)
    
    Paul
1687.4sooner or laterAKOCOA::DJOHNSTONTue Mar 19 1991 18:123
    Not if, but when.  ;^)
    
    Dave
1687.5ATSE::GOODWINWed Mar 20 1991 10:1936
    
    I used a variation of these methods last season, and it worked out very
    nicely, even in a nasty wind.
    
    I have a MacGregor 25, with a hinged mast step on deck.  I laid the
    mast down with the foot in the step and the head over the stern, and
    connected the boom to the front of the mast rather than the back where
    it usually goes.
    
    If your boom won't connect this way, then it is probably worth some 
    trouble to rig it so it will.  You could always reverse the procedure
    and start with the mast head over the bow, but then you can't have your
    side and back stays connected before you start, which is a Very Good
    Thing to do if you can.
    
    In either case, the boom is then sticking up in the air.  Then you need
    a line from the mast head, across the boom end, and down to a block or
    something.  I used the main halyard and ran it over the boom end and
    through the bow pulpit (used as a block), and back to the cockpit where
    I could haul on it while pushing up on the mast with my shoulder at the
    same time.  I had to tie on an extra length of line to make it long
    enough to reach all that way.
    
    Finally, to keep the boom from falling over sideways, run a line from
    one side of the boat over the boom end and down to the other side. 
    Where these side lines fasten should be as close as possible to a
    straight line through the mast step so everything will pivot through
    the same line.  It took a little special rigging on the sides of the
    boat to accomplish this, but it wasn't difficult.
    
    With all that in place, the mast goes up and down easily and safely
    with just one person, and the yard operator doesn't take your money.
    
    Dick
    
    
1687.6a couple more details, please.ICS::R_GREENRon Green 223-8956Wed Mar 20 1991 12:1414
    Dick,
    
    I've done a rough variant of this process with my 27' mast for my
    Typhoon - but without the gin pole.  Not hard when single handed, but
    delicate in terms of applying the right amount of line at the proper
    time.
    
    during your exercize, does the boom pivot forward, or does it remain
    stationary?  Where on the mast and how do you connect the boom??
    
    Ron
    
    ron
    
1687.7Tabernacles ruleAKOCOA::DOUGANWed Mar 20 1991 12:2841
    Once upon a time I owned a 24 footer in Perth, Western Australia. 
    There is good sailing in a sheltered estuary as well as the open ocean.
    However the two are separated by a couple of low bridges.  So every
    sailing boat, up to 60+ footers, is fitted with hinging masts.  Because
    they potentially need to be used every time you go sailing the system
    is quite sophisticated.
    
    First you have the mast hinged just above deck-level, in a tabernacle.
    Next you have the main shroud turnbuckle fixed to a metal "plate" so
    that the lower attachment of the turnbuckle is also hinged and on the
    same axis as the mast hinge.  The attachement of the forestay to the
    deck is then a pin (secured by clips) which is easily removable.  You
    need 2 spinnaker poles of length roughly equal to the distance from
    shroud attachment to forestay attachment.  That's about the right size
    for poles anyway.  Last but not least you have a pulley arrangement of
    2 multisheave blocks, with a large ring on the top block and a fitting
    which can clip to the lower stay fitting at the bottom.
    
    To lower the mast: Tighten inner forestay (this can be a permanent
    fitting or just by winching in the fore halyard throygh a block near
    the stem). This loosens the "real" forestay and secures the mast. 
    Remove lower forestay attachment and attach to upper pulley ring.
    Attach lower pulley to forestay baracket. Clip both spinnaker poles to
    upper pulley ring.  Clip other end of spinnaker poles to an eye near
    the shroud fitting. Hold onto the rope attached to the pulley
    arrangement.  Loosen, remove the inner forestay, give the mast a slight
    nudge to the rear and control it's descent with the rope.  The mast
    , the shrouds and the spinnaker poles all rotate about the common axis. 
    The shrouds provide much needed lateral support (they are still under
    tension.  gather in the rear stay so it does noy flop in the water and
    tangle the propellor.
    
    You end up with the mast lying over the transom, the poles pointing
    upwards and the pulley arrangement holding things together.
    
    It all sounds very complicated, but can be done single-handed in about
    2 minutes.  My wife and I did it as a routine with her in control of
    motor, tiller and backstay, me up front.
    
    Pulling the mast back up is the reverse, except it helps to use a winch
    on the pulley rope.
1687.8Keep it straight!MILKWY::WAGNERWed Mar 20 1991 15:3210
    
    	A good point between the previous reply and a few back.
    In the previous, spinnaker poles kept the mast `in column' while
    lowering. A few replies back, someone used rope. Once when I used rope
    on my 22 footer (swept spreaders) the stretch of the lines going to the
    toerail let the mast swing and torque just enough to make Kenyon (who
    made the hinged step; a weak tabernacle) $40 richer.
    This mast was no phone pole either.
    Poorer but wiser....
    Scott.
1687.9More questions, please?BOSTP2::BEAUTue Mar 26 1991 15:3423
    
    A couple of more questions (before I take the big step and try this out
    in my back yard (where the boat is up on stands!)).  
    
    1. My mast weighs in the neighborhood of 150 pounds - its heavy! 
       Is the concensus to use poles rather than ropes for guys?
    
    2. If I am to use poles, I'll need the boom (attached to the
       front of the mast), then two poles that run from the boom
       down to the rail on each side, right?
    
    3. The mast is stepped on the cabin top, approximately 18 or
       so inches higher than the deck (and rail). Is this going
       to foul up my triangle for the guys?
    
    4. It seems there would be a lot less tension on everything if
       I were to use the gin pole idea with old shrouds (since 
       everything can be set up nice and slowly on deck, checked 
       for stresses, etc before the mast comes up).  If I do this, 
       though, I'll have to mount the gin pole in front of the mast, 
       on bare cabin top. There's no bulkhead there, and I'm worried
       about breaking through. I have a nice 4 x 4 that's
       about the right height.  Any reason it wouldn't work?
1687.10Without tabernacle ?AKOCOA::DOUGANTue Mar 26 1991 19:2310
    My 2c worth: 1. Yes use poles, 2. If you have 2 equal size poles the
    boom will not be needed  3. The triangle stays OK, it will vary a few
    degrees from 90 as the mast comes up but that's not a problem, what you
    don't get is lateral support while the shrouds are slack.  4. That's
    what concerns me most about the whole procedure, I've only ever seen
    this method used with a tabernacle.  There will be a lot of temptation
    for the foot of the mast to move forward, especially during the early
    part of the lift.  I would see a U-shaped frame somehow clamped to the
    deck to make sure the mast came up in the right position and did not
    slide forward.
1687.11Keep that stick aboard!MILKWY::WAGNERThu Mar 28 1991 15:5415
    
    	I like poles more than stretchy rope. Wire shrouds/halyards are
    ok, but will try to grab cabintop winces, or any handy protuberance.
    (Compare to amateur tuberance; the act of impersonating a potato...)
    Anywho, the pivot joints must be axial, or the mast will rise as the
    swing is swung, unless you have the poles going to some sliding collar
    or such arrangement. Hmmm, this is sounding like a 3+ man job, at 150
    lbs., it was so with my 50 pounder, since I had no real tabernacle.
    You could get the pivot point up off the deck, maybe wood doodads, but
    this is sounding like too much work. I still hold that the important
    thing is to keep the mast on the centerline, and connected to the deck.
    Where's a mechanical genius with a metal shop & nothing to do when you
    need one????
    
    Scott.
1687.12ATSE::GOODWINThu Mar 28 1991 16:4118
    
>    during your exercize, does the boom pivot forward, or does it remain
>    stationary?  Where on the mast and how do you connect the boom??
    
    The boom stays perpendicular to the mast, and pivots along with the
    mast as it goes up or down.
    
    The boom fastens to the mast by a bolt that normally goes into the
    after side of the mast and protrudes through the front, where you
    install a nut to secure it.  Very simple mechanism, which also happens
    to allow the boom to be installed equally easily from the front of the
    mast instead of the back.
    
    Most booms probably don't install this way, so would require some
    fiddling to fasten to the wrong side of the mast.
    
    Dick
    
1687.13ATSE::GOODWINThu Mar 28 1991 21:1799
    After dropping my mast once (sideways onto the barn roof), pulling some
    muscles another time, and doing it OK a couple of times, I've figured out a
    couple of principles here.  :-) 

    You have to deal with two different sets of forces, and there are
    easier or harder ways of dealing with each.


    1.  The force required to lift/support the weight of the mast as it is
    going up or coming down:

    First time I tried any of this, I lowered the mast by taking it in my
    hands while my son (A in the picture below) handled a line through the
    bow pulpit to the top of the mast.  This works fairly well because when
    the mast is most upright, the line can exert the most force, and when
    it is most horizontal, the person holding it can exert the most force.

    The problem with it is that the lower the mast goes, the closer the
    line and the mast come to being parallel with each other, and the
    greater the force required on the line to exert any upward force on
    the mast.  This rig also exerts a strong force forward on the mast
    step when the mast is close to horizontal.

                       .                                                
      jib or         / |                                            _. 
      main         /   |          SIDE VIEW                    _ -  /
      halyard -> /     |                                   _ -   /
               /       | <-mast                        _ -    /    
             /         |                          _ -      /
    bow     o__________|_________A  stern   bow  o________|_________A stern
                       |   ^                              |
                           | halyard

    Adding the boom to the front of the mast changes the whole picture by 
    changing the angles at which the force of the line is exerted on the 
    mast head.  The forces on all parts of this rig are considerably less 
    than above, especially when the mast is near horizontal.

    The most convenient line to use for this is either a jib or the main
    halyard.  Just fasten one end of it to the mast to keep it in place, then
    tie another line to it to lengthen it, then fasten that line to the end
    of the boom, run it through a block at the bow and back to person (A)
    to haul on.

                       .                              
                      /|                                ______________.
                   /   |                              / `           /
                /      |       SIDE VIEW            /     `      /
             /_________|                           /        ` /    
            |          |                          /        /
    bow     o__________|_________A  stern   bow  o________|_________A    stern
                       |                                  |


    2.  The forces tending to make the mast fall over sideways after it 
    is lowered enough to introduce some slack into the side stays.

    The method described in one note of fastening the side stays to structures
    above the rails in such a way that their bottom fastening points lie on 
    the same axis as the mast hinge would solve the problem very nicely.

    That would allow the stays to remain tight and thereby support the mast
    from moving sideways during its entire trip up and down.

    But most boats have their side stays fastened slightly aft of the mast 
    step, and slightly lower, so they slacken as soon as the mast starts
    to lower.

    Also, as soon as the mast and boom start to lower, the boom is going to 
    want to move sideways too, and the whole rig will wobble, especially
    if there's a wind.

    But there is a solution for this.  All you have to do is run a line from
    the boom tip to each side of the boat, and fasten each end to something
    on the same axis as the mast step.  This will allow the entire rig
    to pivot 90 degrees, while keeping the boom tip up and the mast in the 
    middle.

    As has been pointed out, two poles instead of a boom and two lines would
    accomplish the same thing, maybe better.  You would hinge the bottom of 
    each pole along the rails somewhere near the axis of the mast step, and 
    fasten the tops of the poles together with the main sheet fastened to the
    same point.  The poles would pivot up like the boom, as the mast pivoted
    down.  Or vice versa.

    The nice thing about the boom and two lines is that they are on board 
    anyway, so you can use that method anywhere.

    The nice thing about the two poles is that you wouldn't have to have their
    bases pivot on the same axis as the mast step, and you wouldn't have to
    try to fasten the boom on the wrong side of the mast.

    I think I'll try the two pole method this spring and see how it works
    out.  It sounds like it might be easier if I can find some strong poles.

    Dick
    
    
1687.14Oy Vey, how complicated ve get - use a GIN POLE!LAIDBK::FERGUSONFri Mar 29 1991 02:2090
    Oy Vey, but you guys are making this hard on yourselves!
    
    I assume you want to lower the rig only once or twice a season. If this
    is so forget the tabernacles etc, and go for the gin poles. 
    
    I've used both, on a J-36 we set up a tabernacle because we had a brige
    problem between us and the race course. That meant we needed all the
    gunk on deck.
    
    On other boats - my J-24, which has about a 100# rig (I think), I use a 
    gin pole. Think about it, You way more than your rig does, so if you
    can make a gin pole base that has as much area as your feet you dont
    need to worry about your deck (unless  of course your deck can't
    support you :-) )
    
    Don't worry about the horizontal forces, what you have to do is lift
    the rig from a point close to - but above its center of gravity, that
    way you can manhandle the end to the correct position.
    
    See how it works in the diagram.
    
               			|\ <-------gin pole, and line
    				| \
    				| !
    				| !
    	    ======================}=========       ____
    	--                                        |   / 
        |  \______________________________________|  /
        \   	                                    /
         \_________________________________________/
    
    
    After hoisting the setup will look like this:
    
                          |   /
                          |  /
                          | /
                          |
                         /|
                        / |
                       /  |
            ---       /   |          _____
            \  \_____/___ |_________/    /
              \ _______________________/
    
    
    Move the foot towards the place you need it lower it so that the base
    has enough weight to hold it down, lock the gin pole halyard, and take
    your time setting up the locks.
    
    Take down is the reverse, 
    
    Place the gin pole in place, take the weight of the rig on the gin
    pole, undo the shrouds etc, raise the rig enough so that it swings, 
    controlling the rig base with a line around a winch or something, (the
    actual rotary moment can be calculated if you are worried - but its
    low), let the rig get horizontal up high, then lower the rig down to
    the deck.
    
    
    What you are really down here is substituting the gin pole for the
    crane that you have been using.......
    
    All that you need is a pole long enough and strong enough to hold the
    rigs weight at the centre of gravity, three shrouds, I use my large
    spinn sheets, a block an tackle (use the main sheet if you have to),
    and away you go.....cheap, easy and used by many.
    
    This is the only way you can do it on a keel stepped boat!
    
    
    THIS IS NOT HE WAY TO GO IF YOU NEED TO DO IT ALL THE TIME!!!!
    
    Good luck and let us know how it goes.
    
    
    Bruce.