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Conference noted::bicycle

Title: Bicycling
Notice:Bicycling for Fun
Moderator:JAMIN::WASSER
Created:Mon Apr 14 1986
Last Modified:Fri Jun 06 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:3214
Total number of notes:31946

2978.0. "Advantage of threadless.." by CADSYS::GRUNDMAN () Thu Jun 08 1995 00:20

What are the advantages of a threadless headset over a threaded one?
I have a noname threaded set on my c-dale M400, and am intrested
in possibly upgrading.

T.RTitleUserPersonal
Name
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2978.1good luckMOUTH::NICHOLSThu Jun 08 1995 11:4213
   i believe the theoretical difference is
      lighter, stronger, easier to mechanicaly adjust

   on the other side:
      the steer tube is usually longer, which might make an upgrade
         physically impossible
      you must be sure the height is correct since rider adjustibleness -is
         that a word?- is more limited

   i have never used a threadless, so can not mkae any true comparisons

--roger
2978.2EXPERI::MENTALGot me a caffeine jones!Thu Jun 08 1995 12:3117
	A main advantage is that you can adjust a loose headset on 
	the trail with allen wrenches. Also, the headset won't loosen up 
	as easily as a normal threaded headset. I used to always have 
	problems with that - my new bike has threadless and I've only had
	to tighten it once. 

	There is some weight savings, since the stem quill is eliminated. 
	Not sure how much, though. 

	In addition to the headset, you will probably need a fork with a 
	longer threadless steerer, and a new stem. If you are upgrading to 
	suspension forks anyways, then threadless makes sense. Otherwise, 
	I think I'd spend the money on other upgrades.  

	/ken

2978.3I can vouch for the threadless too ...BOOGIE::TAYLORThu Jun 08 1995 19:2813
    
    I had a threaded stock fork prior to my manitou threadless. The
    threaded setup used to loosen and rattle annoyingly on every other
    ride or so after some good bashing.
    I've had the threadless aheadset for over a year now without any
    maintenance. As the previous replys had mentioned, the major advantages
    were the weight savings, primarily of that of the quill bolt as well as 
    the easy maintenance due to it's simplicity.
    I can now see why it's becoming the standard.
    
    /todd 
    
    
2978.4Please explain?PATE::SOLONFri Jun 09 1995 22:384
    Could you please describe how the threadless set-up works?
    
    Thanks,
    Tom
2978.5Headsets - how they workSTAR::LEACHESun Jun 11 1995 02:46136

re .4

How do threadless headsets work?  I'll bite (you'll want to set your
DECterm 'window' options to 48, and do $SET TERM/PAGE=48 to view this):

 Threaded headset

          / Internal stem (shortened for clarity)
     |   |
     |   |  Steering tube (threaded)
     |   | /
    {|   |} 
 ---{|   |}---  <- threaded lock ring
 ---{|   |}---  <-/
  --|     |--
  | {     } |   <- adjustable bearing cone (threaded, screws on 
   \{     }/                                steering tube)
 [ O|     |O ]  <- top bearing race
  | |     | |  <-- head tube (frame tube) with unthreaded portion of
  | |     | |      stearing tube running through
  | |     | |
  | |     | |
  | |     | |
 [ O|     |O ]  <- bottom bearing race
   /|     |\
  | |     | |   <- non-adjustable bearing cone (tight fit on steering tube)
  --|     |--
    |     |
    /     \	<- fork crown (side view)


As the upper bearing cone is turned clockwise, the entire fork assembly is
drawn up into the head tube, applying pre-load to the bearings (IE,
slack is removed from the fork/stearing-tube assembly).  The lock ring is
then tightened against the upper bearing cone to hold the adjustment.


 Threadless headset
       _
      | |  
   |-------| <--------- End plug with concentric allen-head bolt
   |_______|            (in threadless steering tube)
 ---|| * ||------\
 |  || * ||      /  <- external-type, pinch-clamp stem 
 |  |##*##|      \
 ---|     |------/
 ---|     |---  <----- spacers (if present)
 ---|     |---  <----- (may be moved above stem [and under end plug])
 ---|     |---
  --|     |--
  | {     } |   <- adjustable bearing cone (slides on steering tube)
   \{     }/                              
 [ O|     |O ]  <- top bearing race
  | |     | |   <- head tube (frame tube)
  | |     | |
  | |     | |
  | |     | |
  | |     | |
 [ O|     |O ]  <- bottom bearing race
   /|     |\
  | |     | |   <- non-adjustable bearing cone (tight fit on steering tube)
  --|     |--
    |     |
    /     \	<- fork crown (side view)



   Detail of end plug (adjuster) and steering tube
       _
      | | <------------ Allen-head bolt
   |-------| <--------- End plug with concentric allen-head bolt
   |_______|            (in threadless steering tube)
    || * || \
    || * ||  ---  Overhang on plug
    |##*##|  <--- "star-fangled nut" with threaded Allen-head bolt 
		  running through it (inside steering tube)



The star-fangled nut is a low-grade stamped piece with two rows of
umbrella-like wings and a threaded center - it has to be 'set' in 
the steering tube so that the teeth bite into the walls of the tube 
and prevent upward movement of the nut.  This provides a cheap, 
lightweight 'anchor point' for the adjustment bolt.  To adjust, the 
stem clamp-bolt (not shown) is loosened.  The end-plug Allen-head bolt
is turned clockwise, pulling the fork assembly into the head tube and 
preloading the bearings.  The stem clamp-bolt is then tightened to 
hold the adjustment.  Note how the external stem is an integral part 
of the threadless system.  Once the stem is clamped, the end plug becomes
essentially 'functionless' - some people even remove it from the bike
and store it somewhere else (a bad idea, I think).  Note that adjustment
is accomplished with one or two Allen wrenches, not a large lock-ring
wrench, adjustable wrench, etc.


Diacomp has recently come out with a more aesthetically-pleasing upgrade
for the star-fangled nut and cheesy plastic end-plug - its a machined
aluminum end cap and barrel (about 1-3/4" long) that has two concentric 
Allen-head bolts (the upper one has a through-hole in it to allow a 
smaller-diameter Allen wrench to reach the lower one).  The lower 
adjustment forces an aluminum cone up into the barrel, causing it to 
expand against the inside of the steering tube - voila, an anchor point.
The upper adjustment pulls the cap (which overlaps the top of the
steering tube) into the barrel, preloading the bearings.  This costs
about $25, versus $4.00 for the star-fangled nut.



Re .1:

>      you must be sure the height is correct since rider adjustibleness -is
>         that a word?- is more limited


Adjustments in height can be made with circular spacers - unfortunately,
some bike manufacturers cut the steering tube to precise length, leaving no
possibility of adjustment.  Converting from threaded to threadless probably
implies getting a new fork (or new steering tube for a suspension fork).
If so, you'll have control over the length of the cut tube.  I notice
that most Canondales equipped with threadless headsets have about 1/2"
over-length steering tubes, allowing 2 or 3 spacers, which can be configured
with various combinations above and below the stem to vary the stem heighth.
I called DiaCompe once, and they recommended a maximum of about 3/4" 
additional length in the steering tube, though the rep I spoke with admitted
to running his own mountain bike with 1-1/4" extra, with no problems.
I never cared for the (low) stem height on my mountain bike (with Aheadset), 
and when I added a new fork, I wanted maximum adjustability - so I went
(temporarily) for 2" inches - that turned out to involve no cutting at
all - very convenient.  No problems with it so far - maybe I won't bother
cutting the tube.


Gene
    
2978.6Very clear - thanksPATE::SOLONMon Jun 12 1995 16:425
    re. -.1
       
      Thanks!  Much better now.
    
    Tom