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Conference noted::bicycle

Title: Bicycling
Notice:Bicycling for Fun
Moderator:JAMIN::WASSER
Created:Mon Apr 14 1986
Last Modified:Fri Jun 06 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:3214
Total number of notes:31946

1675.0. "Brake questions for a tandem" by ULTRA::WITTENBERG (Uphill, Into the Wind) Tue Jul 31 1990 03:08

    I think  we're  going  to  buy the Counterpoint Opus tandem, and I
    have  a  question  about  brakes. I don't have any experience with
    tandems, so I don't know how much extra braking power I need.

    It comes  standard  with  cantilevers  with  "DiaCompe Mod. 188KPR
    Reverse-Pull"   levers.  These  levers  fit  in  the  end  of  the
    handlebars,  so  that  your stronger fingers are at the end of the
    lever with the best leverage. Does anyone have any experience with
    these levers?

    If I  stay  with  cantilevers,  what are the best pads? I like the
    Scott/Matheusers  I  have  on  my  touring bike, but they like the
    Aztecs  better.  He  said  that  they  tended  not  to get hard as
    quickly.  Comments?

    A recommended  option  is  "Magura  Hydraulic  Brake System" which
    provides  a  hydraulic  brake  acting on the rim. It mounts on the
    canti-lever  bosses.  He  says  that  it's easy to repair with the
    repair  kit  that  comes with it and provides much better braking.
    Any experience with this?  Has anyone ever seen such a system?

    Any advice would be appreciated.

--David
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1675.1HEAT IN THE RIMWFOV12::SISETue Jul 31 1990 13:2223
    david,
    
    The main problem with braking a tandem is the heat build up in the
    rim itself.  The Santana's use a drum brake as a "drag" brake for
    long loaded desents.  
    
    The Opus having the smaller dia. wheels 26" and the front BMX rim,
    will have different heat dispursion (sp) than the 700cm rims.  They
    have more mass, but they spin at a higher RPM.  I am not sure on the 
    effect this will have on the heat retention.

    As for a hydraulic brake, I think that it will not be that big of
    an improvement.  You can apply plenty of force with the cantilevers,
    the hyd. brake will have the same heat problem.
    
    If you can get a disk or a drum brake that would be a real bonus.
    
    But will you realy need it?  Try the stock brakes first then think
    of the upgrade.
    
    P.S. thanks for the call
    
    John
1675.2Trust the BuilderCSG001::MILLERUbi dubium, ibi libertasTue Jul 31 1990 13:5117
    We bought an Opus III in 1987. We have the disc brake system in
    addition to the cantelevers that came with the bike. I have no idea
    what kind of pads are on the brake system, but I have the Matheusers
    on my Trek, and like them very much.
    
    I moved the lever for the disk brake. Since it wasn't something
    I'd use often, and wasn't something we needed in an emergency, I
    moved it to the tube support for the recumbant seat. That got rid
    of a lot of clutter up on the handlebars.
    I offered to install the lever up front where my wife could use
    them if needs be, but she preferrednot to have it . The option is
    there however.
    
    Congrats on making the decision to go with the Counterpoint. I love
    ours, and I believe you'll truly enjoy yours as well.
    
    			=-=-=-=-=-=-=gary=-=-=-=-=-=-=
1675.3Have you seen a Maxi-Car hub??KBOMFG::KLINGENBERGTue Jul 31 1990 15:1457
    
    
    My wife and I got a tandem that was custom built by a local hobby shop.
    The frame is custom made by Achim Noell, who owns a small company for
    quality frames.
    
    We have a system of three brakes on it: two Weinmann side pull brakes
    and a Maxi-Car rear hub drum brake. The idea behind this is to have one
    brake that is not affected as much by rain as normal brakes are, and to
    have still two brakes available if one should be failing (you know,
    these cables don't break as long as you break gently, they break in
    emergencies). We never had a problem yet, under all circumstances we
    were able to stop with only one brake. Achim Noell objected against
    cantilevers because of the additional stress they put on the frame. 
    And we are very happy with our good quality standard brakes (on
    aluminum rims, of course!).
    
    There are some setups available on tandems that I don't trust. For
    example, two brakes pulled with one lever. I cannot imagine to adjust
    them to pull at the same time, and even if they would, you would still
    reduce the force you can apply with your hand by dividing it into two
    brakes. I - as the captain - have the levers for the front wheel brake
    and the rear wheel drum brake, the stoker has the lever for the
    standard rear wheel brake and usually very rarely uses it.
    
    I can highly recommend the Maxi-car hub. It is french made, especially
    for tandems (big diameter) and has some nice features:
    
    		1. industry bearings (smooth running, maintenance free)
    		2. drum is mounted outside of spokes opposite to the
    		   freewheel. This means the spokes are at nearly
    		   symmetrical angles and not as prone to breaking
    		   on the freewheel side as they usually are.
    		3. if they still break, the flange diameter is so big
    		   that you can swap spokes without removing the freewheel,
    		   even if it's got 32 teeth.
    
    I don't have personal experience with the Magura Hydro brake. Magura,
    although it sounds Japanese, is a west german company with long years
    of experience for motorcycle brake systems. They weren't available when
    we bought the tandem, but when I bought my (touring) bike, I thought
    about them. But they were fairly new at that time, and to be honest, I
    didn't trust them. They are very strong (friction losses greatly
    reduced), but hard to dose. People reported that on the first ride,
    they were nearly forced to go over the handlebar. What I was wondering
    about: the hoses are just pressed on the nipple of the brake. Will that
    hold for years? Will it stand high pressures after some winters with
    temperatures below freezing? Then again, it won't break under normal
    conditions...
    
    I just wasn't convinced that it's worth to try. And I'm perfectly happy
    with what I've got.
    
    Just my two cents worth...
    
    Best regards,
                    Hartmut
1675.4Phil WoodANOVAX::JGUYDISHJOEWed Aug 01 1990 02:104
    Phil Wood makes a disc brake that is better then anything on the
    market. A disc brake is an absolute must if you will be riding in any
    hilly areas. It might cost a couple extra bucks to purchase the brake
    but its well worth it. 
1675.5resource: John AllenKOOZEE::PAULHUSChris @ MLO6B-2/T13 dtn 223-6871Mon Aug 06 1990 15:197
    	I recently was talking to John Allen about his Expert Witness
    testimony on brakes on tandems (you can abuse them to the point of
    really hurting yourself on mountain descents).  John knows enough about
    the subject to fog your brain. And he likes to talk/give advise. I'd
    call him before making a decision. 
    	I don't have his phone # here, but you can call me evenings at
    (508) 772-0784 for the number.  - Chris
1675.6Our decisionULTRA::WITTENBERGUphill, Into the WindTue Aug 07 1990 14:4822
    Thanks for all the advice.  

    We decided  to go with cantilevers with Matthauser large pads with
    cooling  fins,  and  a  Arai drum brake. The cantilevers will have
    levers with the pivot at the end because that's how the shop likes
    to  set  them  up,  and I can change it easily if I don't like it.
    They  claim  you  get extra leverage that way. The drum brake will
    have a ratcheting shift lever to control it.  

    The theory  is  that  two  brakes aren't enough for a tandem going
    down  hills,  and  we  wanted some type of a hub brake so that one
    brake wouldn't heat the rims. There are a lot of reports of tandem
    rim  brakes  failing from overheating, and we wanted to have a hub
    brake  to prevent that. We wanted each brake controlled seperately
    because each of them serves a different purpose.

    We didn't  choose the Phil Wood disk for two reasons, the first is
    that  it's  very  expensive ($275 vs. $100 for the Arai drum), and
    the  second  is  that it's not clear that it can dissipate heat as
    well as a drum can.

--David
1675.7GraftonsDECWET::BINGHAMJohnWed Aug 08 1990 21:253
A custom brake, cantilever, that has come available recently are made by
Grafton. They aren't cheap at close to $300 for a set.  They can use the
Matthauser pads.  You might see if they are available locally.
1675.8Drum vs. DiscANOVAX::JGUYDISHJOEThu Aug 09 1990 13:016
    I just wanted to make one last comment on brakes. Phil wood is
    expensive but just remember you get what you pay for. Phil wood also
    carries a lifetime warranty.  
    As far as heat dissapation on disc verses drum brakes, just look at
    what kind of brakes NASCAR and Formula one race cars use not to
    mention your BMW's and Mercedes
1675.9More info on disk & hub brakes pleaseDOOZER::PENNEYRichard Penney 830 4114 @RKA 1/19Tue Jan 08 1991 18:2421
Re last few,

- Where is Phil Wood based?

- Is the Arai drum brake a separate fitment, or is it combined as a
complete brake & hub unit (as I think the Maxicar is)?  Anyone know if it's
available in Britain? 

I'm asking because I want to fit a better brake to the rear of my Higgins 
trike. Currently it's got its as-supplied Cyclo (British, 1950s/1960s) hub
brake, which always was pretty useless. 

Do people know of any other separate hub or disk brakes? I don't mind 
having to do some adaptation, we have access to machine tools. 

Wasn't there a Japanese disk brake marketed some time ago? 

Thanks,
Richard

ps Anyone got a Phil Wood they want to sell cheap? ;-)
1675.10ULTRA::WITTENBERGUphill, Into the WindTue Jan 08 1991 19:4918
    Phil Wood is somewhere in the US, but I'm not sure where.

    The Arai  can  be combined with a different manufacturer's hub (my
    tandem has a Phil Woods hub with an Arai drum brake.) I don't know
    how  they're  added, but it looks like a seperate piece. Note that
    we don't use the drum for stopping the bike. It's used as a drogue
    going  down  steep  hills to control speed without overheating the
    rims.  I'm  not sure if it would be very effective at stopping the
    bike  when fitted with a standard brake lever. (Ours is controlled
    with a thumb operated shift lever.)

    Since the Phil Wood is a disk brake, I would assume that it can be
    added to most hubs.

    The Trice  comes  with Sturmey Archer drum brakes (I think as part
    of the hub), and I'm told that they are quite good.

--David
1675.11TALLIS::JBELLZeno was almost hereTue Jan 08 1991 22:133
>    Phil Wood is somewhere in the US, but I'm not sure where.

    Somewhere in California.
1675.12Arai drum can be added ULTRA::WITTENBERGUphill, Into the WindWed Jan 09 1991 13:026
    I took  a  look at my Arai drum brake last night. It is completely
    outside  the  spokes,  but  I'm not sure how it is attached to the
    hub.  Suffice to say it can be added to a different manufacturer's
    hub, so it should work as a bolt on to most hubs.

--David
1675.13variousDOOZER::PENNEYRichard Penney 830 4114 @RKA 1/19Wed Jan 09 1991 17:0751
Thanks for info. so far.

I would assume that both the Phil Wood and the Arai (pleased to hear it's a
separate unit) fit by simply screwing onto the hub. 

I believe most tandem hubs have freewheel-sized threading on both sides,
one of course being for the freewheel block itself, the other for a brake
if desired. In other words the (rotating part of) a hub- or disk-brake has
female threading just as a freewheel block does, and of the same size. 

For interest, many solo bike rear hubs used to have this feature, i.e. were
threaded for a sprocket on both sides. This was so that you could have a
freewheel sprocket on one side (typically single - who needs gears anyway)
and a fixed wheel sprocket on the other. Changing from fixed <-> free was
simply a matter of turning the wheel around. 

Anyone who hasn't tried riding a fixed wheel should do so. Great fun, it's
essential to ultimate stark simplicity & lightness of whole machine (eg in
the UK you only legally need one brake - true elsewhere?). It's also a good
discipline, and once you get used to it - especially the idea of forcibly
keeping up a constant pedalling rhythm up hill and down dale - the need for
gears can genuinely start to seem questionable. Speaking from distant
experience, including a 10 day round-England (well, not quite) tour when I
was *much* younger.  Plus, another key advantage, you need a fixed wheel to
ride backwards! 

Sorry if that seemed like a digression. It wasn't really - a fixed wheel is
surely the only *pure* form of brake... 

Still very interested to know more about all available hub & disc brakes. 

One thing I wonder about is making my own disc and adapting to it the 
Magura hydraulic mechanism mentioned in earlier replies. I wonder if it has 
sufficient oomph, bearing in mind the very much smaller radius of a disk 
compared with a rim. Somehow doubt it. How big are the pads on a Phil Wood?

One more point - the idea of using a drum brake - or disc come to that -
for 'drogue' braking down mountains worries me a bit on behalf of anyone
who does it. Ok, the rims are not heating up (but the large radius = high
linear speed of a rim surely means that it gets very well cooled by air
anyway?), but the drum or disc will certainly get hot, and I would think
must transmit some of this heat to the hub bearings, which on a bike are
not designed with this in mind. Molten grease trickles out => dry bearings 
and/or dirt gets in?

I also instinctively don't like the idea of any propulsive or retarding
force being applied to a bike other than directly "then and there", through
my hands and feet. Drogue braking via a gear shift lever sounds like the
dreaded cruise control in reverse. 

- Richard 
1675.14Why I got a hub brakeULTRA::WITTENBERGUphill, Into the WindWed Jan 09 1991 17:2524
    I know  of  a  few  cases  of  tandem brake pads melting from long
    downhills  (I haven't seen one, but I've talked to someone who has
    testified  in court on this several times and he's seen the melted
    pads.) For that reason it seemed important to get some braking off
    the rim.  

    The arai  drum  has  a fair-sized finned heat sink on the spinning
    part   of   the  brake  which  should  provide  pretty  good  heat
    disipation.  The  fins  probably give better heat dissipation than
    the   smooth   rims,   and  certainly  give  two  different  areas
    dissipating  heat, so the total energy dissipated is more than rim
    brakes  alone.  In  any  case,  the  rear  bearings freezing after
    cooking  out  all  the  grease  isn't nearly as bad an accident as
    molten brakes will cause.

    I've seen  some  tandems  where the stoker controls the hub brake,
    and  others  where  the captain has two brake levers, one of which
    controls both rim brakes and the other controls the hub brake.

    I suspect  that  the  Magura mechanism is too thick to fit between
    the  disk  and the spokes on any reasonable wheel. The Magura is a
    hefty device.

--David
1675.15Phil Wood & Co.EAGLE1::CAMILLIWed Jan 09 1991 18:409
	At least as of a few years ago:

	Phil Wood & Co.
	153 West Julian Street
	San Jose, CA  95110
	(408) 298-1540

	"Member of California Bicycle Products Group"