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Conference terri::cars_uk

Title:Cars in the UK
Notice:Please read new conference charter 1.70
Moderator:COMICS::SHELLEYELD
Created:Sun Mar 06 1994
Last Modified:Fri Jun 06 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:2584
Total number of notes:63384

2158.0. " Need to fix a Citroen diesel problem - help requested" by MARVIN::HOLMES (Tony - IPEG / REO dtn: 830-6294) Tue Oct 05 1993 01:56

	I have a citroen BX 19RD, which is behaving un-sociably.

	On startup after a long period of disuse, measured as in overnight!
	or during working hours! I get clouds of smoke when I start it.  It
	clears after a while, but is somewhat more than irritating.

	Having spent a while trying to disover the problem - and getting all
	sorts of conflicting advice from the "experts" the current theory is
	that the Inlet valve on Cylinder 4 is sticking when cold.  Things do
	improve as the car warms up. (The diagnostic shows 20 PSI when cold,
	versus 390 average for the other 3).

	Having been somewhat discouraged by the cost of replacement heads (
	assuming that I'll need to do more than just fix inlet valve on
	cylinder 4 ) I was wondering if anyone reading this conference has any
	suggestions - other than sell it!

	I read the manual on removing / replacing the head this weekend - I was
	planning to take the head off and have a look - but the manual was less
	than encouraging! 
	
        If it was possible to remove the head, diagnose why valve is sticking,
        and fix, without buying replacement head I'll have a go, but it does
        seem  complex to work on!  If I have to replace the head completely
        I'm likely to buy a guaranteed low mileage engine/injector system at
        approx' double the price of the head since that seems to have a better
        return on investment.

	So, Any advice? Anyone had a citroen diesel apart? Anyone had a 
	Citroen diesel apart and got it back together again, working? :-)

	Regards

	Tony
T.RTitleUserPersonal
Name
DateLines
2158.1Diesels is very specialised!CMOTEC::POWELLNostalgia isn't what it used to be, is it?Tue Oct 05 1993 15:5715
2158.2guidesYUPPY::TILLINGSTue Oct 05 1993 16:2511
    Sounds like a valve guide oil seal or a worn guide to me. When the
    engine is standing any oil in the cam/tappet cover will tend to run
    down the shaft of the valve and into the bore. As this only happens on
    start up I would guess that it is an exhaust valve because when this oil 
    has burnt the compresion pressures will ensure no more oil finds its way 
    down the engine. If it was an inlet valve the vacuum will draw oil into
    the bore.
    
    Hope this helps
    
    Simon
2158.3Not a Citroen, but a Golf....ROCKS::CAMPTue Oct 05 1993 18:0621
    I assisted with the removal and replacement of a Golf diesel cylinder
    head to fit a new gasket. This was an overhead cam engine, and appart
    from locking the cam, getting new cylinder head bolts, (can only use
    the bolts once), and the phenominal torque the heads bolts are tightened to
    it s a fairly straight forward exercise. Also the sequence of the head
    tightening is quite awsome. What it amounts to is to tighten the bolts
    up to the required torque in stages, then when warm turn each bolt
    through 180 degrees. I don't know what the torque was but it required a
    two foot lever on the socket bar.... Its not nice... The general
    thought was that the bolts are actually stretched to ensure the correct
    head loading. So if you are brave enough to tackle such a job make sure
    you have.
     
    	1)the correct type of socket head  (torq-X?)
    	2)suitable torque wrench
    	3)either a Jeff Capes on a 1' tommy bar, or long tommy bar suitable
    	for Joe Public
    	4)new head bolts (expensive)
    	5)plenty of time
    	6)workshop manual (this is a must)
                    
2158.4Going off idea - any good references?MARVIN::HOLMESTony - IPEG / REO dtn: 830-6294Tue Oct 05 1993 23:3940
	I'm rapidly going off the idea of taking cylinder head off!

	I was going to check the valve clearances, since a valve which didn't
	have any clearance could cause the problem ( or so I was thinking ).

	Discovered the inlet valve clearance is 0.0006 +/- 0.0003 inch.

	Since my feeler gauges give up at 0.0015 I don't think I'll get
	very far.  I also don't see how an amateur mechanic can cope with
	clearances like 0.6thou!

	From the previous replies I think I need a new head - especially as I
	now think I have two problems:

	1) startup smoke - diesel unburnt - caused by sticking valve (or so
	   the diagnostics engineers say) - until car has warmed up a bit.

	2) worn inlet valve guide and/or inlet valve oil seal and/or exhaust
	   same.  I think this because I do get a little smoke at times which
	   looks more like oil than diesel sourced when I put the car under
	   load.

	All adds up to a new head I think.

	Now, since I don't want to take the head off myself ( well actually,
	its the putting it back on that bothers me ) anyone got any good ideas?

	Exchange and Mart advertise heads and/or getting the head
	reconditioned which is cheaper but takes longer.

	What I really want now is someone near Reading that can do the job
	without me paying Citroen dealer prices.  Any suggestions?	
	
	(I'll also get the cam belt changed while I'm at it)	

	Regards

Tony

2158.5Flakey glow plugs???KERNEL::BAYLISDFilth Daemon from HellWed Oct 06 1993 16:2417
    
    Is the car difficult to start?
    
    My brother had a diesel van which was a pain to start. When it did
    eventually start it would smoke like a chimney until it was properly
    warmed up, (the smoke was white btw).
    
    Anyway, it turned out to be flakey 'glow plugs' or whatever they're
    called. These were replaced and the thing started like a dream and the
    white smoke disappeared as well.
    
    Just a thought!
    
    Cheers,
    
    Dave.
    
2158.6Glow plugs have been checkedMARVIN::HOLMESTony - IPEG / REO dtn: 830-6294Wed Oct 06 1993 20:239
-0.1

The glow plugs have been checked during diesel diagnostic session, and are
declared ok.  The smoke is white at  startup - but caused by one cylinder
not burning any fuel - due to no compression when cold.

Cheers

Tony
2158.7Why is pressure low?TFH::JROGERSWed Oct 06 1993 20:258
I'm not much of an expert on these things, but I was wondering 
why your compression was so low when cold.  What is it when 
warm?  Is it like the rest of the cylinders?  Generally a sticking
valve will not cause smoke.  If the guides are worn it would tend to
blow smoke all the time (but more when cold).  It sounds like 
something more serious than a stuck valve.

Jeff
2158.8Don't know what the pressure is when warmMARVIN::HOLMESTony - IPEG / REO dtn: 830-6294Wed Oct 06 1993 22:0822
>I'm not much of an expert on these things, but I was wondering 
>why your compression was so low when cold.  What is it when 
>warm?  Is it like the rest of the cylinders?  Generally a sticking
>valve will not cause smoke.  If the guides are worn it would tend to
>blow smoke all the time (but more when cold).  It sounds like 
>something more serious than a stuck valve.
>
>Jeff

Interesting question re: what is the pressure when warm;  Don't know. I've been
advised the pressure is 20 PSI when cold, and then when warm pressure is OK.
The performance of the car would indicate that it is running on 4 cylinders
when warm - and when cold you can hear the missing cylinder is not firing.

According to the diagnostics people it is not unusual for a valve to stick
when engine is cold, but they aren't very forthcoming as to possible causes.

The smoke at startup is white which indicates unburnt Diesel rather than Oil.
If it was just valve guides then I would expect more of a blue tint to the
smoke. 

/Tony
2158.9Mileage?PEKING::GERRYTThu Oct 07 1993 16:395
    I had the BX19 TGD on the car scheme, and it used to burn oil and smoke 
    when starting from cold.
    What sort of mileage has your motor done?
    
    Tim
2158.10Motor has done 123K miles, and smoke has reduced?MARVIN::HOLMESTony - IPEG / REO dtn: 830-6294Mon Oct 11 1993 21:1810
Ref -0.1

	Car has done 123000 miles.

	Actually - the smoke in the morning seems to have reduced a bit!
	Wonder what has caused that to occur?

/Tony