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Conference terri::cars_uk

Title:Cars in the UK
Notice:Please read new conference charter 1.70
Moderator:COMICS::SHELLEYELD
Created:Sun Mar 06 1994
Last Modified:Fri Jun 06 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:2584
Total number of notes:63384

963.0. "Car won't start" by IOSG::MARSHALL (It's not dead, it's resting) Mon Feb 19 1990 13:11

I have a mini, which has sat doing nothing for a few months, and which when I
tried it yesterday wouldn't start.  The battery is fully charged and the starter
turns the engine over fine.  I've checked the plugs, cleaned and regapped them,
and they all spark.  I've checked the ignition timing (including such silly
things as being 180 degrees out!) and am confident there is nothing wrong with
the electrics.  There's fuel in the tank, and it's reaching the carb.  I
dismantled, cleaned and reassembled the carb; no blockages, piston moves freely
and so on.  I checked and adjusted the valves/rockers; they all open and shut
properly.  I spent all day yesterday trying to make it go, eventually flattening
the battery.

So why won't it start?  Any suggestions for what I should check/adjust/kick next
very welcome.

Scott.
T.RTitleUserPersonal
Name
DateLines
963.1Was it already broken?MINDER::SMITHDBMon Feb 19 1990 13:395
    
    Was it running OK a few months ago, just before it was laid up?
    
    David.
    
963.2Purring on all 4 cylinders...!IOSG::MARSHALLIt's not dead, it's restingMon Feb 19 1990 14:366
Yes, it ran very well.  The only reason it's been sitting doing nothing is
it has a bashed wing and no headlight.  Now the insurance for that is sorted
out, its owner (my brother) decided he no longer wanted it so gave it to me,
rather than send it to a scrap yard.  I've got a replacement wing, and it needs
new tyres, but apart from that it's in good condition.
Scott.
963.3Petrol?VANILA::LINCOLNReality is not what it seemsMon Feb 19 1990 15:057
	The probable reason it didn't start was that the petrol,
	particularly that in the carburettor had degraded through
	vapourisation. Once that's flushed through it should be OK.

	Try putting some fresh stuff in if desperate.

	-John
963.4JUMBLY::DAYNo Good Deed Goes UnpunishedMon Feb 19 1990 15:2411
    You might also care to look at the fuel pump in a threatening
    manner. Other dafties : Condenser in distributor/distributor
    connections in general.
    
    I'm assuming that your main ignition circuits are demankified -
    moisture does nasty things.
    
    If all else fails push it on to the road and phone the AA ..
    
    Mike Day
    
963.5try this.....SHAPES::STREATFIELDCRun a Beetle?..IOSG::AIR_COOLEDMon Feb 19 1990 16:5213
963.6Thanks, but...IOSG::MARSHALLIt's not dead, it's restingMon Feb 19 1990 17:029
Thanks for all these suggestions, but:
The fuel pump does work (loadsa fuel getting to the carb - I took the pipe off
and watched it spurt out)
There is no old fuel in the carb - I dismantled and cleaned it.
There is fresh fuel in the tank.
The plugs do spark when cranking the engine on the starter (I took them out and
held them against the engine block while connected (with insulated pliers :-)))

I'm at a complete loss.  I'll try it again this evening.
963.7Oh!SHAPES::STREATFIELDCRun a Beetle?..IOSG::AIR_COOLEDMon Feb 19 1990 17:084
    Short of a complete and massive loss of compression, or breakdown of
    conduction of all leads simultaniously, I don't know then!
    
    Carl.
963.8Perhaps.... IOSG::FREERDeadly brain, or Brain dead?Mon Feb 19 1990 18:4313
My old Midget suffered from this....

What it turned out to be was a duff coil, but not so duff that it didn't 
produce a spark!!

If your willing to spend out the lolly on a new coil (always a good idea on an 
A series engine) then you never know this could fix it.

If you are a little worried about this, you could either get it to Lucas service
centre just of the Basingstoke road, or get some mobile tuning guy over to look 
at it.

Steve
963.9SWEEP::ALFORDFantasy is the reality of life...Mon Feb 19 1990 18:455
    
    last time this happened to me....there was "damp" on the inside of the
    distributor cap....
    
    judicious use of a paper tissue, is the only remedy needed ;-)
963.10Turned===== TunedFORTY2::NAYLER_NETBoogie 'til you dropMon Feb 19 1990 18:509

Speaking of Tuning can anyone recomend somewhere I can get my car turned. 

I changed my head gasket over the weekend and I think I should get it 
tuned now :-)...


	Mike.
963.11Murder without an electric startNDLIS4::JRICHARDSSOAPBOX, a REAL video nastyMon Feb 19 1990 19:1917
    Total loss of compression:
    
    All the plugs out, a squirt of fresh engine oil in each bore and
    turn the engine over.
    
    Blocked jets:
    
    Take the carb apart and remove all jets and blow them thorugh with
    compressed air (foot pump will also do). Also blow the passages
    out.
    
    After a winter of standing this is the normal procedure for getting
    my bike running again.
    
    Jan
    
    
963.12Tow it ....VOGON::KAPPLERJohn KapplerMon Feb 19 1990 21:085
    My Rally car used to behave like this after any significant rebuild.
    
    Remedy, get a friend to tow you around in gear until it fires.
    
    Brmm, brmm
963.13It is an ex-mini. it has ceased to be...IOSG::MARSHALLIt's not dead, it's restingTue Feb 20 1990 12:3816
I tried again last night, but it still won't go.
Plugs are sparking very well, so no problems with damp or faulty electrics.
Compression seems okay (took out a spark plug, put thumb over opening, turned
engine by hand, held thumb in place for a couple of seconds, release thumb ->
satisfying sound of escaping air)
Carb/inlet manifold not blocked (held hand over air filter inlet while cranking
engine - lots of suck!)
I eventually sprayed WD40 into all the cylinders in case they were damp.  After
that it seemed to almost fire once, or maybe that was just the WD burning.
I put a piece of clean tissue paper in a cylinder, cranked the engine then
removed it.  It smelt of petrol, but not strongly so maybe the mixture is too
weak?  It was too cold and dark last night to fiddle with that though.
Only other thing I can think of is that there's water in the cylinders or in the
fuel.
How can I find out if this is the case?
Scott.
963.14SWEEP::ALFORDFantasy is the reality of life...Tue Feb 20 1990 12:4317
    
    There is one other thing that causes an apparently healthy mini to
    consistently refuse to start...
    
    Have you checked that the wire that runs from the altenator to (? coil
    maybe)  has not been chaffed.    Aparently the alternator sends extra
    volts down this wire when the starter motor is used, to assist in
    starting the engine.   Any thinning of this cable, seriously reduces
    the number of "extra volts" that can get down this wire.
    
    Chaffing is quite common against the casing of the altenator itself.
    It is also not too obvious, one has to check the wire quite closely.
    
    I had no end of starting problems the first time this happened to me,
    because I just taped it up to stop it shorting out and thought no more
    about it for a while, just couldn't start the car....I live on a hill
    though :-)
963.15ANNECY::MATTHEWSM+M Enterprises. Thats the CATCHTue Feb 20 1990 13:0914
    Try the compression again ... get a gague to measure it if possible.
    After not running for six months, the rings could have rusted into the
    pistons, reducing the compression enough to stop the thing starting.

    One thing I used to try with old motorbikes that wouldn't start was to
    pour lighter fuel down the plug holes and then try. Once the engine has
    fired a few times and warmed up, the rings tend to loosen and the
    compression returns to normal.

    It basically has to be one of three things: fuel, spark or compression.
    If you have all of them, and at the right time in the right amounts,
    it WILL run ... and you can quote me on that :-)

    Mark
963.16Stand well back at ARMS LENGTHLARVAE::BURNS_Tlive hard..... die young ????Tue Feb 20 1990 13:259
    
    After testing that petrol reaches the carb ie pumping some into a glass
    jar, remove the air filter and the DRIBBLE some petrol directly into
    the carb while somebody turns the motor over.
    The highly inflamable air will / should then start the motor enough
    for it to run on its own.
    Are the plugs looking wet from the petrol poured in and not burned ???
    
    	Trev.
963.17And blow yourself to kingdom come at the same time!BRIANH::NAYLORPurring on all 12 cylindersTue Feb 20 1990 13:576
.16>>		remove the air filter and the DRIBBLE some petrol directly into
.16>>    the carb while somebody turns the motor over.

This is THE most dangerous practice known to ancient motorists.

My advice is NEVER do it.
963.18VOGON::ATWALDreams, they complicate my lifeTue Feb 20 1990 14:016
have you seen that starting spray (@halfords etc)...

contains petrol (+other stuff) in an aerosol can (can't remember exact details 
tho), that you spray into the carb to get the engine started

...Art.
963.19VANDAL::BAILEYSend money..Lots of Money.. lots and lots of Tue Feb 20 1990 14:148
>have you seen that starting spray (@halfords etc)...

Quick Start (other names also).. used to use it on our mower..
worked really well (without QS you could spend AGES trying to get the 
damn thing started... with a little QS.. started in no time at all)


dunow if it will help .0 tho.. I think he's past needing QS
963.20VOGON::ATWALDreams, they complicate my lifeTue Feb 20 1990 14:184
no, it's not Quick Start... it's something else.


...Art
963.21SWEEP::ALFORDFantasy is the reality of life...Tue Feb 20 1990 14:246
    
    Scott,
    
    Where is this Mini of yours to be found ?  
    
    Do you live in Reading ?
963.22LARVAE::MUNSON_POn the 7th day, God made the 49ersTue Feb 20 1990 14:544
963.23Catch-22IOSG::MARSHALLIt's not dead, it's restingTue Feb 20 1990 15:152
The mini's in Ascot.
If you tell me how to start it, I can bring it to Reading...
963.24SWEEP::ALFORDFantasy is the reality of life...Tue Feb 20 1990 15:579
    
    the only other thing I can suggest, apart from getting someone to tow
    it around until it does start, is to go over the electrics with a volt
    meter....
    
    I doubt this problem is caused by something blocked, stuck or fuel. It's
    far more likely to be caused by either electrics or timing.
    
    Did you re-set the timing yourself ?
963.25Not a current problem...IOSG::MARSHALLIt's not dead, it's restingTue Feb 20 1990 17:119
I have checked the electrics with a voltmeter, and unless I'm being really
stupid, there's nothing wrong with them.  I set the ignition timing (static
only, can't do it running yet!) myself.  As I've done it to countless other
cars before I'm sure I've done that right.
I think the problem is water in the fuel (or other rubbish).  I shall try
filling the float chamber with fresh stuff, and if that works I shall have to
drain all the fuel out and start again...
More news tomorrow!
Scott.
963.26Check the timing!TLE::LEGERLOTZI came. I saw. I left.Tue Feb 20 1990 17:2319
RE: 938.18

  I think that starter fluid in a can contains ether.  It's HIGHLY flammable.
It can be really dangerous when people don't head the warning that says "Spray
BEFORE attempting to start the engine" - they spray while cranking it over.  One
good backfire and ka-blooey...



RE: .0

  You had said that the petrol was fresh, but you still think that there might
be water in it.  They sell something here in the US called DRI-GAS.  It consists
mainly of alcohol. The alcohol bonds with the water and makes it *flammable*.
It should cost about 50p a bottle (that is enough for 10+ gallons of petrol).


The other thing that I would check would be your points and timing.  A spark at
the wrong time is as good as no spark at all.....
963.27OopsTLE::LEGERLOTZI came. I saw. I left.Tue Feb 20 1990 17:2912
.25 and .26 collided.  Since you've already checked the timing, I guess my only
though would be that "dri-gas" stuff.  They must have it over there.  But I
can't think what it would be called.

I went into a chemist once, while on holiday, and was looking for "rubbing
alcohol" for my girlfriend to disinfect her earings.  They looked at me like I
had 2 heads.  I found out after a lengthly discussion that I was looking for
"surgical spirit".  If you find it.  I would be interested in knowing what
"dri-gas" is called in the UK.


-Al
963.28SWEEP::ALFORDFantasy is the reality of life...Tue Feb 20 1990 17:365
    
    I still reckon your best bet is to tie a rope on it and lassoo a
    passing car....
    
    ;-)
963.29Please do not be insulted by these suggestions!SHAPES::STREATFIELDCRun a Beetle?..IOSG::AIR_COOLEDWed Feb 21 1990 12:4310
963.30Light touch paper and stand well back...IOSG::MARSHALLIt's not dead, it's restingWed Feb 21 1990 12:5119
I had another look at things last night.  It was raining, so I didn't fancy
walking to the garage to get a can of fresh petrol.  I took some petrol from the
float chamber, put it straight into the carb, then sprayed in lots of WD40 to
get rid of any water.  I put the carb back together, and cranked the engine...

BBBBBBBBBBBBBBBRRRRRRRRRRRRRRMMMMMMMMMMMMMMMMMMMMMMMMMMMM!!!!!!!!!!!!!!!!!!!

...but only for a few seconds, until the fuel in the carb had been used up.
Assuming it isn't a blockage in the carb jet ('cos I cleaned it at the weekend)
the fuel must be 'off'.  I didn't drain it all last night (well would you in
the dark when it's raining?), but I think that's the next thing to do.  Last
night I was happy just to have found out what was wrong.

Many thanks to everyone's suggestions.  All I've got to do now is weld on a new
wing, fit a headlamp, find out why the indicators don't work, fix the horn,
adjust the brakes...
If I'm lucky it might even pass the MOT!

Scott.
963.31SWEEP::ALFORDFantasy is the reality of life...Wed Feb 21 1990 15:029
    
    If the thing started, it would have continued even with duff petrol,
    unhappily, but it would have kept running...
    
    sounds more like a blockage in the connection between the pipe and the
    float chamber, if there is petrol flowing from the pipe when you
    disconnect it.
    
    Get hold of a sewing needle and start poking around :-)
963.32The sweet smell of burning oil!SHAPES::STREATFIELDCVW Beetle.. IOSG::AIR_COOLEDWed Feb 21 1990 15:216
    Well done,  what year is this glorious/infamous automobile?
    I seem to remember that most of the A series used SU carbs, is this
    right?
    
    Carl
    
963.33ANNECY::MATTHEWSM+M Enterprises. Thats the CATCHWed Feb 21 1990 15:3612
    It should have an SU. There is a pipe carrying fuel from the float
    chamber to the carb ... this could be blocked with dried-up fuel
    deposits. If the petrol is arrinving in the float chamber, but not
    at the carb, the pipe could be blocked.

    Also, you mentioned you cleaned the jet at the weekend. How did you
    do this ??? If you removed it from the carb, then you would have
    removed the pipe with it. If this is the case, perhaps you misplaced
    the rubber sealing ring and blocked the end of the pipe.

   Mark    

963.34CarburettorIOSG::MARSHALLIt's not dead, it's restingWed Feb 21 1990 17:3628
It has an SU HS2 carburettor.  What I did was:
  - take carb from engine
  - take dashpot off carb
  - take piston out of carb, being careful not to bend the needle valve.
  - take lid off float chamber
  - remove fuel pipe from base of float chamber
  - remove jet and pipe from carburettor
  - clean out old fuel (it *was* a funny colour!)
  - blow through jet and tube to check not blocked.
  - reassemble carb in reverse order to above.
  - blow through fuel inlet to float chamber with piston down - nothing happens
  - blow through inlet with piston up - can blow air through
  - put oil in dashpot and check piston moves up and down freely
  - check choke and throttle linkages work correctly
  - put carb back on car.
I was a bit suspicious of the pipe from the float chamber to the jet at the
time; maybe I kinked or twisted it?  I'll check it again before draining the
fuel.  Removing the carb also gives me a chance to adjust the gearstick linkage.

This was so loose you couldn't get the car into second or fourth, as the
gearstick hit the edge of its hole in the floor (its the old-style very long
stick) before engaging gear.  The nut to tighten it is in between the engine
and bulkhead and wins my prize for Most Inaccessible Nut 1990.  Although I've
managed to tighten it just enough to get into gear, taking the carb off should
make it possible to do the job properly.

If I hadn't got the car for free I would be a bit upset by now!
Scott.
963.35GVA01::STIFFPaul Stiff, EHQIM-OIS DTN:821 4167Wed Feb 21 1990 17:4315
    Definetly sounds like a blocage of somekind - if the plugs don't
    get wet when you turn the engine, then obviously there is no fuel.
    
    A silly question - is the float chamber float set with the correct
    gap on the little metal strip ? 
    
    another silly question - when you re-assembled the carb, did you
    make sure the needle was centred properly ?
    
    About the pouring fuel in the carb - the way I do it is to fill
    up the little trumpet with fuel, then go and crank the engine with
    the accelerator flat down is that dangerous too ?
    
    Paul 
                                                     
963.36ANNECY::MATTHEWSM+M Enterprises. Thats the CATCHWed Feb 21 1990 19:1712
   re: .34

   I would have thought that you should always be able to blow air
   through, even with the needle right down.

   Did you move the needle in the piston ??? If so, did you get the shoulder
   back in the right place ??? If so, try dropping the needle height a little
   (although I would imagine that that happens fine on choke). You did check
   that the choke was reconnected, and moves the jet down when activated ???
   I'm not implying that you are stupid :-), but you never know ...

  Mark
963.37ANNECY::MATTHEWSM+M Enterprises. Thats the CATCHWed Feb 21 1990 19:194
    ... that should be "try dropping the jet height", not "needle
    height".

    Mark
963.38Stupid questionCURRNT::JENKINS_RWed Feb 21 1990 19:355
   May sound really silly but... 

   Are the inlet valves opening to let any mixture in?

963.39SWEEP::ALFORDFantasy is the reality of life...Wed Feb 21 1990 21:144
    
    If it went "BBBBBRRRRRRRRRRUUUUUUUUUMMM" after being given, by
    artificial means, a float chamber full of petrol...I should think that
    the valves are working :-)
963.40This may sound stupid, but...TLE::LEGERLOTZI came. I saw. I left.Wed Feb 21 1990 22:2814
This may sound stupid, but you didn't mention it.  Did you clean the inside of
the carb with anything besides air?  With that old *varnished* fuel, some sort
of solvent would be necessary to eat through it, and eliminate all of the 
blockage.  

I've only been in an English auto parts store once, and I don't remember seeing
"Gum-Out" or any other carb solvent like that.  It contains pretty severe
chemicals that the government over there may not be fond of;  I can't think that
that sort of solvent would be at all "Environmentally Friendly".

If they do sell that sort of thing over there, I highly recomend using some of
it on the carb.  It should do wonders for all of the old fuel left in there.

-Al
963.41Work upstream?DOOZER::PENNEYWed Feb 21 1990 23:1623
    Yet another "this may sound stupid but"...
        
    Are you sure the fuel pump is really doing its job?  I've had a case,
    admittedly with a mechanical pump (minis are electric aren't they?),
    where cranking the engine did produce a reasonable-looking spout of
    fuel from the carb supply pipe (disconnected), but this was misleading
    - it wasn't actually enough to keep the engine running - though with
    hand priming of pump (to fill the float chambers) it would manage a
    half-hearted version of your BBBBBBBRRRRRRRRRRMMMMMMMMMMMM!!!!!!!!! 
    
    Think the trouble was (& still is, but I'm living with it) a dodgy
    petrol reserve tank switch, meaning pump can't properly suck fuel
    through when running low (though actually a couple of gallons still
    left). Maybe it's an airlock or something. It's happened more than
    once. 
                
    I imagine a defective pump, or even a pinhole in a fuel supply pipe,
    could produce similar symptons? 

    Or what about the fuel tank venting system? Never understood what
    that's for, but could it stop the engine running if it's blocked? 
    
    Richard 
963.42ANNECY::MATTHEWSM+M Enterprises. Thats the CATCHThu Feb 22 1990 11:1514
    And now for my HP impression ...

    How about if the needle in the piston were too low. With the piston
    in the lowest position, the needle would completely block the jet,
    but would be high enough up to allow air in.

    Adding petrol to the carb as you did would cause the car to start
    and run until the petrol you added ran out, then the piston would
    rise a little but the resulting mixture from the jet would be too
    weak to keep it going.

    Could be an answer ..

  Mark
963.43Carb againIOSG::MARSHALLIt's not dead, it's restingThu Feb 22 1990 14:399
Last night the car's previous owner said:
"Oh, by the way, the carb doesn't work properly..."
This was while I was standing in the kitchen holding it at an angle to see if
fuel would run from the float chamber through the jet.  Even with the piston
fully lifted, only a slow trickle came through.  I shall try and get a new pipe
to connect the float chamber to the jet.
The problem is definitely in the carb, the fuel pump is fine.
I'm taking tomorrow off to work on it, so more news next week.!
Scott
963.44SHAPES::STREATFIELDCVW Beetle.. IOSG::AIR_COOLEDThu Feb 22 1990 16:081
    Isn't a second hand one a better/less hassle proposition?
963.45TLE::LEGERLOTZI came. I saw. I left.Thu Feb 22 1990 17:142
963.46Carb repair kitIOSG::MARSHALLIt's not dead, it's restingThu Feb 22 1990 17:203
963.47of should be off...sorrySWEEP::ALFORDFantasy is the reality of life...Fri Feb 23 1990 13:465
    
    the cheapest solution would be to go to a scrap yard and barter a bit
    and get one for a couple of quid of an old mini...
    
    Minis carburetors are usually quite reliable...
963.49Brrm, brrrmIOSG::MARSHALLIt's not dead, it's restingWed Feb 28 1990 12:5418
I put a new jet / flexible hose assembly on the carb, and the car started first
time.  In retrospect, I think the main problem was a grossly maladjusted jet, so
far too weak a mixture was getting to the engine, hence preventing it going.

Having started the car, I heard that a new exhaust was needed.  Inspection
revealed the flared end where it joins the manifold has broken.  Can I buy a
front pipe on its own?  Will places like Humphries sell them "over the counter"?

I've got the old wing off (easier than expected!), so next thing is fitting the
new and a new headlight.  I still can't work out why the interior light goes out
when I turn on the windscreen wipers...

I also had to fit a new bypass hose.  The man (woman?) who designed minis must
have had a grudge against people who were subsequently going to work on them:
it's all but impossible to get at the hose with the engine in the car, but I
think I've done it ok; I'll check when I fill up the cooling system.

Scott.
963.50budget bucks!SHAPES::STREATFIELDCVW Beetle.. IOSG::AIR_COOLEDWed Feb 28 1990 13:382
963.51Thanks Sir Alec!TMCUK2::MOXLEYThe Wild HeartThu Mar 01 1990 15:2720
963.52COMICS::WEGGUK TSC - DTN 833 3698Thu Mar 01 1990 16:4814
Re .49
> The man (woman?) who designed minis must have had a grudge against people
> who were subsequently going to work on them:

       Sir Alec Issigonis certainly wasn't adverse to imposing his
       prejudices on his car designs. You'll notice there's no convenient
       place to put a radio, and the seatbelt mounting points are an
       afterthought - Sir Alec hated car radios and never wore seatbelts.

       I don't think he had anything against people working on his
       engines, though. Much of the mini's appeal is in it's size, and a
       cramped engine compartment is the price you have to pay.

       Ian.
963.53Nice one!TMCUK2::MOXLEYThe Wild HeartThu Mar 01 1990 17:378
963.54those were the days....IOSG::MITCHELLElaineThu Mar 01 1990 17:5116
    
> The man (woman?) who designed minis must have had a grudge against people
> who were subsequently going to work on them:
    
    Minis are great to work on - provided you're double jointed and have
    small hands! - Derek used to get out of all sorts of jobs (gear linkage
    replacement...etc) by saying his hands were too big!
    
    Which reminds me, when I went to buy a new gear linkage bit, the man in
    the parts shop at first refused to sell it to me because he said it
    couldn't be replaced without taking the engine out! After I showed him
    that I had already removed the old one he eventually sold me the
    replacement part - with a "you'll be back" sort of grin. I nearly did
    go back - to show him that I'd fixed it!
    
    Elaine
963.55If you're offering...IOSG::MARSHALLIt's not dead, it's restingThu Mar 01 1990 19:283
Elaine, As you seem to be so good at working on minis, I can very generously
offer you the chance to work on one...
Scott. ;-)
963.56generous offer declined :-)IOSG::MITCHELLElaineFri Mar 02 1990 10:5212
    
    Scott,
    
    Thanks very much for the offer - but I've got a dead Landrover at the
    moment which I've got to sort out! (one extreme to the other!) :-)
    
    Elaine
    
    ps I've sold my Riley Elf :-(  Even after about two years of sitting in
    a garage, all it neaded was the battry charging up and it started first
    time!
    
963.57the original 850 of course...SWEEP::ALFORDFantasy is the reality of life...Fri Mar 02 1990 12:377
    
    what you lot are all forgetting about mini engines, is that the one
    that Sir Alec designed the mini with was the 850...and there is *lots*
    of space to play around with in an 850 mini...
    
    Now the bigger engines were obviously shoe-horned in...and all you need
    to work on them with is a very small, but strong pair of hands :-)
963.58GVA01::STIFFPaul Stiff, EHQIM-OIS DTN:821 4167Fri Mar 02 1990 14:367
    Forgive my ignorance, but are the 850 and even 1275 blocks not the
    same size ? The things that seems to take space under the bonnet
    is dual carbs, servo and oil cooler.
    
    Try getting an even small hand under the servo...
    
    Paul
963.59no roomKERNEL::HUTCHINGSumop episdnFri Mar 02 1990 14:383
    try getting even a feeler gauge in a 1360 cooper s engine 
    comparment....!!!!

963.60SWEEP::ALFORDFantasy is the reality of life...Fri Mar 02 1990 16:386
    
    RE: .58
    
    I know the engine blocks are approximately the same size, but I was
    using the term engine to mean all the paraphanalia under the bonnet...
    
963.61I HATE BOY RACERSIOSG::MARSHALLIt's not dead, it's restingTue Mar 06 1990 15:0629
963.62Another dud car!GALVIA::MOREAUJohn MoreauThu Mar 08 1990 12:0420

HI there,

I felt this was the best place to put this, but feel free to move it.

My Kadett/Astra has recently not been running smoothly. I suspected
that it was not firing on all cylinders, but my mechanic said this was
not the case. He replaced the points, checked the timimg and said it should be
ok, but it was'nt much better.

Basically the problem is that it is "jumpy" on acceleration, can't seem
to smoothly pick up speed. It is at it's worst when cold.

Could it be a compression problem? fuel line?, electrics?

Any suggestions appreciated!!!

Thanks
John
963.63JUMBLY::DAYNo Good Deed Goes UnpunishedThu Mar 08 1990 12:265
    Carburettor (I shouldn't have to spell things like that first thing
    in the morning) might bear looking at. That and/or muck in fuel line.
    
    m
    
963.65Camshaft wear?MARVIN::RUSLINGMicroServer Phase V Session ControlThu Mar 08 1990 13:134
They're notorious for Camshaft wear at 30-40K, a friend's Cam collapsed, in
Switzerland, luckily he had AA cover...

Dave
963.66Clean that carb!TLE::LEGERLOTZI came. I saw. I left.Thu Mar 08 1990 16:5220
I would try to clean the carb with some spray cleaner (Gum-out or STP).  I've
always found that it does wonders for cold starting, and the responsiveness of
the throttle.

If you want to check YOURSELF that the engine is running on all cylinders get a
wet sponge, or a cup with some water in it.  Start the engine and let it run for
a minute.  Drip a some water onto the exhast manifold, right next to the
cylinder that you suspect is not running.  The water will bubble (or at least
evaporate quickly) if the cyclinder is firing.  If the cyclinder isn't firing,
the water will just sit there, or soak into the *rust* on the manifold.  You
have to make sure that the engine hasn't been running too long - if that's the
case the entire manifold may be hot enough to boil the drop of water.


People I've know have said: "Take a plug wire off, see if the engine runs any
different (if it does, then the cyclinder is firing), and then put it back on
and move to the next plug wire..." That sounds simple enough, UNTIL YOU GET 
SHOCKED.  Believe me the water trick is safer.

-Al
963.67GALVIA::MOREAUJohn MoreauFri Mar 09 1990 16:069

Thanks for the help Lads!

It turned out to be some brass fitting in the distributor (?????)

Cheers

john
963.68What does the flasher look like?IOSG::MARSHALLMon Mar 12 1990 15:2813
The mini saga continues...

The mini now sports a new wing (black) and bit-of-the-valance-where-the-
indicator-mounts (white).  Not the world's neatest welding job, but I don't
think this wing will fall off.  Ever.  A bit of filler to fill the gaps, then
I'd better spray it orange to match the rest of the car.

Most of the electric problems were due to age-loosened connections, but it will
need a new horn and flasher unit.  Is the flasher unit the small aluminium can
mounted on the bulkhead in between the wiper motor and the hole for all the
instrument wiring?  Should it rattle when shaken?

Scott.
963.69ANNECY::MATTHEWSM+M Enterprises. Thats the CATCHTue Mar 13 1990 11:048
    Sounds like the right place from memory. They do rattle a little when
    shaken, or at least the larger variety ones do (two inch long, tubular
    three connectors, bolting onto bulkhead).

    If they flashers simply don't flash, check the earthing ... this is a
    common problem with minis.

 Mark
963.70Do the indicators work? Yes, no, yes, no, yes, no, yes, no, yes, no, yes, no, yes, no, yes, no, yesIOSG::MARSHALLTue Mar 13 1990 12:584
The indicators come on, and stay on without flashing.  The flasher unit is old
type with two connections.  Doesn't sound like an earth problem to me, unless
you know something I don't?
Scott
963.71ANNECY::MATTHEWSM+M Enterprises. Thats the CATCHTue Mar 13 1990 13:027
    When I had this type of problem with my mini, it was a bad earth,
    usually at the front indicator. The lights came on, but wouldn't 
    flash. No idea how this can be, but it was always the earth between
    the indicator assy and the body. Just try linking it across to the body
    and see what happens ...

   Mark
963.72Easy really!!!!VOGON::KAPPLERJohn KapplerTue Mar 13 1990 14:014
    The indicators won'tflash unless both frontand rear bulbs are working.
    
    If the front (or rear) light assembly is not earthing, then this
    creates the same situation as a blown bulb, so flasher unit doesn't!
963.73A highly complex precision device....it isn't!UKCSSE::RDAVIESLive long and prosperTue Mar 13 1990 16:2817
    These units are crude to the n'th degree!. They principally use two
    connections, one from the switch, the other too the lights.
    
    The current flowing to the lights heats up an element which bends a
    bi-metalic strip, this breaks the circuit, and as it cools re-makes it,
    which heats up and breaks it ,etc.... you see what I mean about crude!.
    
    Anyway, as mentioned in -.1(or-.2?) it needs sufficient current,
    provided by at least 2 lamps working. The third connection is often a
    change-over on the contact that drives the dash warningh light. Thus
    it's indicators / dash light / indicators / dash light / etc.
    
    You could try taking it apart, and cleaning the contacts, but is it
    worth it for a couple of quid?.
    
    Richard.
    
963.74In case anyone's still interested...IOSG::MARSHALLTue Mar 27 1990 18:1825
Current state of play with the mini:

The indicators flash when the engine's revved; the battery's a bit flat so I'll
see if they're ok when it's charged.

A lot of the connections to the fuse box are dodgey, so I'm cleaning / replacing
them as appropriate.

The new wing is on, painted and with new lights.  Just needs a final coat of
paint to match colour with the rest of the car.

Rest of car put back together.

Two new tyres and a new exhaust.  There's a leak around the manifold somewhere,
so I'll take that off and fit a new gasket.

While it's off I'll have another go at the gear linkage; whereas I can get into
them all at rest, on the move second is a hit-and-miss affair...

Scrubbed out the inside, took off the tacky "bucket" seat covers... looks almost
respectable now!!!

Hopefully it'll pass an MOT at the weekend...

Scott.
963.76Why...?IOSG::MARSHALLWed Mar 28 1990 14:2129
Not sure why you suggest this.  I've already done it anyway, though.  The
battery leads are fine.  I assume the engine earth strap is fine as the dynamo
is chucking out current (yeah, dynamo!  remember them??).  The only reason the
battey is now flat is because I've been continually starting the engine without
driving the car anywhere, just to check things work.  Remember that the only
legal journey I can make is to an MOT station (it currently doesn't have one),
but I will take a rather long route to give it a good run!

The manifold problem was I think the nuts; they were only just finger tight.
Unfortunately I couldn't start the engine (battery now very flat!) to check if
the leaks are sealed:  I didn't feel like push starting it alone (although it's
quite good fun!) at 9pm last night...

I think the gear linkage joints must be keyed, 'cos no matter how I adjusted
it, when I tightened it up it always went back to the same position.  I'll see
how the gear change is on a decent run, and maybe take it to bits again after
that if necessary.

One final point:  when I started it at the weekend, it seemed to only be firing
on three cylinders.  After revving it for a few seconds things settled down and
all four were firing.  I stopped the engine, and started it again: same thing,
only three cylinders (I assume so - the exhaust was going:
    <pop> <pop> <pop> <   > <pop> <pop> <pop> <   > ...)
but after revving it a bit the fourth sprang to life.  It might just be 'cos the
car's been sitting idle for so long and needs a good run to clean things out,
but does anyone have any suggestions?  All the plugs are clean, in good
condition and correctly gapped.

Scott.
963.79Sounds good to me!IOSG::MARSHALLWed Mar 28 1990 14:485
>> Mini's also need a good thrash now and then

OK Derek, fancy a race??  ;-)

Scott
963.80CHEFS::KARVEShantanu Karve @REO (7)-830-4478 Wed Mar 28 1990 15:1811
    You sure you know where the battery is in a mini. I recall a couple
    of women broken down, so big-he-man-me stops to help out... When
    I found out that the engine wouldn't even turn, I said : "Aha, flat
    battery...I'll give you a jump-start... I open the bonnet..., HUH?
    
    NO BATTERY !
    
    The women gently pointed out that the battery is somewhere by the
    back seat. At which point I suggested they call the AA and fled!
    
    -Shantanu
963.82RUTILE::BISHOPWed Mar 28 1990 17:0211
    re ;-1
    
    Had this problem once with a 850 mini. My friends first car. T'was
    a great laugh, but anyway the battery was in the boot, right down
    in the corner, and had the spare wheel 'plonked' on top. Took us
    a while to find it, and by then it was dead because he left the
    lights on (he crashed into some woods down a country lane!) - and
    to make things worse it was p****ng down with rain! Oh those were
    the days ;-) 
    
    Lewis.
963.83RE: Got a fire extinguisherIOSG::MARSHALLThu Mar 29 1990 16:3119
Funny you should say that, it's something I keep thinking about.

I keep a coal fire going in the footwell to provide winter warmth, and want
something to put it out if things get out of hand...

But seriously, if I wanted a car fire extinguisher, it seems sensible to get one
plumbed in.  If the engine catches fire, by the time I've realised, got out, got
the bonnet open (assuming I can safely do so) and got an extinguisher out of the
boot it would probably be too late!!!!

What sort of extinguisher is best (foam, CO2, powder, halon, etc)?
Where should it be plumbed in (under bonnet, by fuel tank, etc)?
How is it activated (manually, auto (eg wax seal on spray melts in heat))?
How much do they cost?
How big need it be to cope with any fire I might get on the road (as oppoosed
to racing!)?
I won't bother for the mini, but it could be worth it in the future...

Scott.
963.84Corrections please, Derek!IOSG::MITCHELLElaineThu Mar 29 1990 18:0817
963.85ANNECY::MATTHEWSM+M Enterprises. Thats the CATCHThu Mar 29 1990 19:306
re: .74 or something like that ...

    Could be a plug lead or the distributor cap causing it to run on
    three for a while and then four.

  Mark
963.86If you laugh, I'll hit you...IOSG::MARSHALLFri Mar 30 1990 14:4319
Today's un-funny joke:

Q: What do you call a mini with a severely worn clutch release bearing?

A: Scott's  :-(

Last night was the first time I've run it with an exhaust on, hence the first
time it was quiet enough for the clutch to be audible.  It doesn't sound too
bad, an even rubbing noise whenever the pedal is pressed, but I'm not sure how
quickly it will deteriorate from here.

It's possible to replace the bearing with the engine / gearbox in the car, but
rather a long job.  I think I shall leave it for the time being; at least the
clutch works!

It's off for an MOT tomorrow, so fingers crossed... (I can't find anything it
should fail on, I think it will depend on what mood the tester is in!)

Scott.
963.87This weekends job - definitely!IOSG::MITCHELLElaineFri Mar 30 1990 15:557
    
>>      I think I shall leave it for the time being; at least the
>>   clutch works!
    
     You're not making a dig at my Landy, by any chance ? :-(
    
    Elaine
963.88Sorry!IOSG::MARSHALLFri Mar 30 1990 18:493
No, sorry, no thoughts of your Landy at all.  All I meant was while it still
worked I'd leave it alone.  Good luck for the weekend Elaine!
Scott
963.89At least the weather forcast is good!IOSG::MITCHELLElaineFri Mar 30 1990 19:037
    
    I've got to get the Landy fixed this weekend, Derek wants to put the
    'body' back on the 23, and that means we have got to get the bits out of
    the back garden, through the living room, and 'through' the space in
    front of our front door, which is currently occupied by dead Landrover!
    - I've suggested he do the clutch himslef if he is so anxious to get it
    shifted, but he declined my offer...........
963.90Blue MondayIOSG::MARSHALLMon Apr 09 1990 13:5840
963.91Golf Starting is Tense!SUBURB::SCREENERRobert Screene, UK Finance EUCThu Dec 12 1991 19:5753
963.92common problem on old for starters.UBOHUB::BELL_A1Thu Dec 12 1991 21:1012
    
    Hi Rob,
       I used to have a similar problem with an old ford. The very nice man
    from the AA told me that I needed a new battery because it started when
    fully charged, but the battery was new and the problem was a deformed
    motor shaft, with the oil thickening in the cold and the battery
    loosing charge the excessive friction of the motor gave the impression
    that the battery was flat (I'm not to sure what shape it should have
    been)..
    
      Alan.
    
963.93there's always one....LARVAE::HUTCHINGS_PManchester CityFri Dec 13 1991 15:435
    Alan,
           Batteries are usually, and correct me if I'm wrong, a sort of
    tubular shape, with a pointy bit on the top...
    
    :-) :-) :-) 
963.94better tell her in case it leaks......ODDONE::BELL_A1Fri Dec 13 1991 16:238
    
    Paul,
        and there I was thinking that that was a........(nah I won't say
    it.... :-) ), that the misses called a 'massager)
    
    
    , Alan
    
963.95Starter Fixed Quite EasilySUBURB::SCREENERRobert Screene, UK Finance EUCTue Feb 11 1992 12:2337
963.96KERNEL::SHELLEYRHypodeemic nerdleMon Jan 11 1993 15:3620
    My wife's Yugo 511 (1100cc) has developed an intermittant starting
    problem.
    
    The other day it wouldn't start from cold. When you turned the ignition
    on, the red lights displayed on the dashboard, but when you turned the
    key fully to crank the engine, absolutely nothing happened. There was
    no click at all. After bump starting the car it fired fine and I
    thought no more about it as I thought it was the battery that was low
    (the car had been left for several days).
    
    Since then the car has had constant use and the problem has reappeared
    today. If its not a low battery is it likely to be the starter or
    the ignition switch itself ?
    
    Any thoughts or similar experiences ?  (Apart from suggestions about
    buying a real car :-) )
    
    Thanks
    
    Roy
963.97try your earths...FORTY2::MITCHELLMon Jan 11 1993 15:474
    
    You could try cleaning the earth straps..... 
    
    Elaine
963.98or any heavy-duty electrical connectionsPEKING::SMITHRWErr.....Mon Jan 11 1993 16:0415
    Agreed.  I had exactly this with my Beetle (a long time ago...).  The
    battery seemed fine except for a total no comment from the starting
    equipment.  Not even a click from the solenoid.  Cleaned the battery
    terminals and VROOOM!
    
    My 2ic had the same problem with his Granada - I told him to clean his
    terminals and it was sorted.
    
    
    Can't hurt...
    
    
    Richard
    
    
963.99KERNEL::SHELLEYRHypodeemic nerdleMon Jan 11 1993 16:4810
    I'll clean the battery terminals tonight and put on some peroleum jelly.
    
    I did disconnect and reconnet both terminals when I first had the
    problem and it made no difference. The bump start at that time cured
    the problem.
    
    As there was no "click" I've been advised that it could be the solenoid
    thats faulty.
    
    Roy
963.100COMICS::WEGGSome hard boiled eggs and some nuts.Mon Jan 11 1993 17:085
    	Could be either solenoid or the starter motor jammed. Next time it
    	happens, try putting the car in gear and rocking it slightly -
    	then retry.
    
    	Ian.
963.101:-}SIOG::KANEThe clot, thickens...Mon Jan 11 1993 18:131
    I'd just put on some petroleum jelly & forget the car...
963.102KERNEL::SHELLEYRHypodeemic nerdleMon Jan 11 1993 20:018
    Thanks folks for comments (except .-1 :-) ).
    
    The car was eventually started after the starter motor received a little
    bash. I guess this means that it is the solenoid thats a bit dodgy.
    
    Roy
    
    
963.103And now it's my turn with a Citroen AXVARDAF::CHURCHDave Church@VBE (DTN 828-6125)Fri Apr 25 1997 17:3144
    If you've got problems starting, eg. engine turns/cranks slowly
    [sometimes a little faster then a little slower then..] and you keep
    the key in the "start" position for say 10+ seconds trying to get it to
    start [or trying to understand the problem/cause] - could you end up
    "frying" some of the wiring? [frying == wire gets hot and starts to
    melt the plastic covering]. 
    
    I thought I read in the [why_dont_they_warn_you_that_you_have_to_
    remove_10_other_things_to_get_this_one_bolt_out] Haynes manual that you
    shouldn't crank the engine for more than 10 seconds at a time...
    
    So if you did notice say that the wiring from the top of the front
    suspension struts that's grounded to the car body near the front head
    lights starts to go a strange texture and is pretty warm [one time
    almost smoking] could this show that you've a short circuit somewhere 
    or is it as expected because you've been cranking too long or...?
    
    Basically I've replaced the battery [car's 5+ years old], cleaned up
    battery connections, the engine/body earth points that I've found
    [battery to body, battery to engine plus 2 points near headlights
    (mentioned above) for some of the "lighter" wiring]. I've also pulled
    out the starter motor stripped it down etc. and all looks okay, cleaned
    up the connections from the +ve battery terminal over to the starter
    motor etc. I also had a quick look at the alternator... Tried a
    different starter motor and 2 alternators from a breakers yard... and
    still it turns slowly... I also wondered if it was the gubbings in
    "behind" the key because I found sometimes that if you turned the key
    fully [to try and start it] and then brought the key back slightly it
    seemed to improve the speed of the starter motor/cranking/turnover and
    so start it quicker. The last couple of days I tried it full on again
    and I now pretty much getting the same results...  
    
    Once I get it started, which in the morning is normally longer than
    lunchtime/hometime start, then it's perfectly normal functioning car...
    
    I'm wondering about "jumping" the key assembly but I don't want to
    start screwing things up...
    
    Any suggestions apart from changing the driver, buying a new car,
    taking it to a garage [that's my last ditch effort 'cause it'll no
    doubt cost a lot of dosh while they prance around looking for the
    cause...]...?
    
    Dave
963.104long circuit methinksBIS6::BROWNFri Apr 25 1997 19:3532
    It certainly sounds like an earthing problem.
    
    I would not have thought that any significant current would be intended
    to pass through the earth link you appear to describe, so it sounds
    like one of the main earth straps between battery, body and engine is
    high resistance.
    
    The one you describe as getting hot sounds a little strange.  You said
    it runs from the strut top to the body near the front panel.  I assume
    that there is also a strap from the strut top to the engine or other
    body panels.  The exact route of this one (which actually seems to be
    carrying the current) might give you a pointer to where the actual
    problem lies.
    
    In any case, I would say that your problem is more a long circuit than
    a short circuit!   Are you sure that there are no straps missing?  I
    could well imagine that there should be a strap between one of the
    starter motor bolts and the body.
    
    Incidentally, I remember working on an old Austin A40 some years back
    where the owner complained that the choke cable kept sticking.  In fact
    the earth strap was missing, and the only real path to earth during
    starting was the choke cable.  This was then effectively welded!  His
    local dealer kept swapping the cable for a new one (4 times would you
    believe) before he brought it in to us.
    
    Good luck finding your problem
    Chris
    
    
    
    
963.105Prove with jump leadsCHEFS::LINCOLN_JFri Apr 25 1997 20:479
	Sounds very like a bad/missing engine to chassis strap
	as described before.

	If you have some jum leads connect one from the 
	battery ground side to the engine/starter motor and
	see what effect it has.

	-John

963.106I'll certainly jump to itVARDAF::CHURCHDave Church@VBE (DTN 828-6125)Mon Apr 28 1997 11:4032
    .104
    
    Chris,

    Umm - as far as I can see all the straps are there - the only
    wires/straps from the top of the front suspension structs are those
    going to either side of the front panel [just beside the headlight
    assembly]. I've kept on meaning to check out the wheel housings to see
    what's around in this area... 

    Interesting you mention the clutch cable because there's been a couple
    of times when I've been driving along and I've wondered if my eyes were
    deceiving me because I thought the choke light was flickering ever so
    slightly [when the choke was being used after just starting the car].

    My main concern is that the trouble lies behind the dashboard and this
    is one area I don't fancy trying to get into.

    Anyway looks like it's back to the good old Haynes wonderful wiring
    diagram just to see where it says there's more earthing points...

    
    .105
    
    John,
    
    Not sure if I've already tried this but I'll certain give it a go just
    to make certain...
    
    Thnx guys

    Dave