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Conference 7.286::home_work

Title:Home_work
Notice:Check Directory (6.3) before writing a new note
Moderator:CSLALL::NASEAM::READIO
Created:Tue Nov 05 1991
Last Modified:Fri Jun 06 1997
Last Successful Update:Fri Jun 06 1997
Number of topics:2100
Total number of notes:78741

829.0. "Plastic lumber?" by SNDPIT::SMITH (Smoking -> global warming! :+)) Wed Aug 08 1990 23:31

    Does anyone know of a source for plastic lumber?  Everytime I see
    something about recycling plastic they mention that used polystyrene(?)
    can be recycled into (among other things) plastic lumber.  I'd really
    like to get some 2x4s and 1x3s (how big is a 1x3 anyway?) made from
    plastic, but I don't even have any idea where to start.  Any ideas?
    
    Thanks!
    
    Willie
    
T.RTitleUserPersonal
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829.1QUARK::LIONELFree advice is worth every centThu Aug 09 1990 14:444
Check the back issues of Popular Science - they had some items on this
stuff lately.

			Steve
829.2My kinda house!!DCSVAX::COTEOh wait! Oh-oh! To be!Thu Aug 09 1990 16:467
    TOH had an episode where the featured a 'plastic' house...
    
    I think the idea is intriguing. Water damage would be minimal when
    the pipe in the wet wall breaks. Carpenter ants would have no reason
    to stick around, or termites for that matter. Dry rot? Nah...
    
    Edd
829.3Watch out for those plasitc termites!!!OPUS::CLEMENCEThu Aug 09 1990 16:5522
re: .0

	I seem to remember hearing about a manufacturer in Leominster
that was making the 2x4s

	2x4s are 1.5 x 3.5 inches

	1x3s are 1 x 3 inches

>    TOH had an episode where the featured a 'plastic' house...

	That plastic house was in western Mass. Pithsfield or Palmer?
    

Fun side
>Carpenter ants would have no reason
>to stick around, or termites for that matter.
    
	I wonder if in 30 years we will start to hear about plastic ants
that eat plastic 2x4s?

		Bill
829.4munch, munch!ISLNDS::BELKINthe slow one now will later be fastThu Aug 09 1990 17:157
    
>	I wonder if in 30 years we will start to hear about plastic ants
>that eat plastic 2x4s?

	Just don't let the Andromeda Strain loose near the plastic 2x4s!

	Josh
829.5I guess vinly would qualifyBUILD::MORGANBoggs Watch: 69 to goThu Aug 09 1990 17:407
    Sorry I can't answer your question, but while on the subject I remember
    asking a contractor friend of mine two years ago what materials would
    be prominently used in the "house of the future".  I was shocked when
    he said plastic!  I guess he had heard about this very thing. 
    Interesting.
    
    					Steve
829.6Plastic house in PittsfieldWESTVW::LEEThu Aug 09 1990 20:444
The plastic house is in Pittsfield and I believe is open for tours.

The house was built by GE's plastic division, which has its 
headquarters in the Pitts.
829.7Anyone have a known source?SNDPIT::SMITHSmoking -> global warming! :+)Thu Aug 09 1990 21:3610
    Actually, there are bugs that eat plastic (PVC?).  I've heard of them
    eating underground (high voltage) power cables on an island in the BWI. 
    Everything is fine till it rains....  <BOOM!>
    
    I stopped by Plywood Ranch and got a really strange look this
    evening...  :+)  Has anyone seen this stuff?  I can get plastic stock
    from various distributors, but it's pretty expensive, and I figured
    (recycled) plastic lumber would have to be a lot cheaper.
    
    Willie
829.8RAMBLR::MORONEYHow do you get this car out of second gear?Fri Aug 10 1990 01:554
There is a place in Leominster called "Plastics Again" that recycles
plastics.  Don't know if they deal with 2x4s, call them up and ask...

-Mike
829.9Fire safety?GOLF::BROUILLETUndeveloped photographic memoryFri Aug 10 1990 13:0716
    I'd be a concerned about what would happen to plastic lumber in a fire. 
    Several years ago, a local plastics company produced plastic interior
    moldings and trim.  They had to discontinue the stuff because it burned
    like a torch, and gave off toxic fumes in the process.  I know they can
    make plastics fire-retardant, but I think they still give off all kinds
    of nasty fumes as they melt in a fire.
    
    Still an intriguing idea, but, judging by the cost of simple things like
    plastic wastebaskets, I can't imagine a plastic 2X4 being any cheaper
    than the wood version.  "Plastics Again" is a good place to check.  It
    was set up as a joint venture between Mobil Oil and somebody else, and
    is one of a very few pilot plants working on recycling polystyrene.  As
    one of the previous replies said, they're located in Leominster.  They
    recycle the plastics from the NRO cafeteria, so maybe someone in
    facilities here would know how to get in touch with them.
    
829.10I'll let you know what I find.SNDPIT::SMITHSmoking -&gt; global warming! :+)Fri Aug 10 1990 13:189
    Thanks, I'll give Plastics Again a call.  It's not for use in a house
    (I just thought you house folk would know about it), I want to use it
    as part of the drive section of a teleoperated vehicle I'm building.
    
    I would think it would be more expensive than wood, but in some
    applications (maybe a deck you want to last forever?) it might be
    worthwhile.  Neat concept anyway!
    
    Willie
829.11They aint no such thing.SNDPIT::SMITHSmoking -&gt; global warming! :+)Fri Aug 10 1990 15:4913
    Well, as near as I can tell it's vaporware.  I called around and
    confused a lot of plastics places, I called Plastics Again but they
    just make beads and don't know what happens to it after that, I called
    GE Plastics (at 4 different numbers), and while they were really proud
    of their plastic house, they used wooden lumber to put it together, and
    they have never heard of plastic lumber.  Oh well, the money I would
    have saved is going to be eaten by phone calls at this rate, I guess
    I'll just go with 'virgin' plastic stock.
    
    I'd love to be proved wrong, but I don't think it exists.  Maybe I'll
    try to track down the reference to it at MacDonalds...
    
    Willie
829.12I've "seen" it too!CHART::CBUSKYFri Aug 10 1990 16:0515
>    I'd love to be proved wrong, but I don't think it exists.  Maybe I'll

This is getting frustrating! I "know" that I've heard mention of 
"plastic" wood too! Where? I don't remember. Maybe we've been reading 
too many of each other's notes and that's the source of reference. :-)

To add some fuel to the fire... Within the past week or so I could
have sworn I saw this on TV but I can't remember where, when, which
show, wether it was a TV show or a commercial, but... some one was
talking about plastics and one quick shot was an outdoor scene and
they made a mention of "that pinic table over there" as another
example of how plastics could be recycled. The picnic table looked
quite ordinary, ie. typical 2x construction. 

Charly
829.13Not imaginary plastic 2x4 are real...OPUS::CLEMENCEFri Aug 10 1990 16:1724
>>    I'd love to be proved wrong, but I don't think it exists.  Maybe I'll


>This is getting frustrating! I "know" that I've heard mention of 
>"plastic" wood too! Where? I don't remember. Maybe we've been reading 
>too many of each other's notes and that's the source of reference. :-)

I remember it too. A while back , maybe 3-4 years there was an article in
the Worcester Telgram & Gazette about recycling plastics. It mentioned a
company in Leominster that did such a thing. When I saw the name
"Plastics Again" I felt shure that was the name. I am now just thinking
that since Plastics Again said they didn't do 2x4s, I believe remembering
that the artical said that too and that the beads were sent to a company
that make 2x4s for plastic park bench seats. I noted that the streng of the
plastic was a problem.  I have also wrote replies about the article in
home_work before.

	I am total stumped about the GE house. On this old house when they
were showing the cut out of the wall you can see a plastic 2x4 in the picture.
It is a grey colored 2x4.


		Bill
829.14Cat's out of the bag nowGOBACK::FOXFri Aug 10 1990 16:589
>	I am total stumped about the GE house. On this old house when they
>were showing the cut out of the wall you can see a plastic 2x4 in the picture.
>It is a grey colored 2x4.
    Maybe just the cut out was "framed" with plastic, so they can brag
    about the plastic structure during tours. The stuff's probably such
    a pain to work with, they figured ah, no one's gonna see the structure
    anyway!
    
    John
829.15it's outBPOV02::RIDGETrouble w/you is the trouble w/meFri Aug 10 1990 17:343
    I believe that I saw plastice colonial casing at grossmans recently.
    It came with one end already cut @45'. I'll have to look again to
    verify.
829.16QUARK::LIONELFree advice is worth every centFri Aug 10 1990 17:555
Plastic mouldings have been around for years.  I don't keep my back issues
of Popular Science, but I'm sure I saw an article on plastic lumber there
within the past six months.

				Steve
829.17FSTTOO::BEANAttila the Hun was a LIBERAL!Fri Aug 10 1990 19:223
    I used plastic moulding several years ago.  I'll never use it again.
    
    tony
829.18Someone go check it out !BAGELS::RIOPELLEFri Aug 10 1990 19:4810
    
     Call Steve from this Old house and ask him whats the scoop. By the
    look on his face during that spot, I don't think he was a beliver
    either. But they did say they had them, someone that lives local to
    that house needs to take a field trip to that house on behalf of the
    noters here, and take a saw with you to get a sample.
    
     Hey what about that Voice activated computer, didn't anyone tell GE 
    about DECtalk ?
    
829.19AKOV12::FULTZED FULTZMon Aug 13 1990 16:096
re .17

What didn't you like about the plastic moldings that makes you not want to use
them again?

Ed..
829.20Popular Science mag, a possibilitySMURF::PINARDMon Aug 13 1990 16:445
    I thought I read something about plastic 2x4's too, and I thought
    it may have been in Popular Science magazine too.... I'll try
    to remember to look over some back issues...
    
    Jean
829.21why not?TLE::THORSTENSENMon Aug 13 1990 16:5710
    If skinny little wooden I-beams are strong enough, then you'd
    thing they could design strong plastic lumber ... maybe make it
    with a honeycomb structure for strength.
    
    I'd gladly use plastic for decking, sheds, exterior steps, etc.
    I wouldn't use it in the house where there'd be a potential toxic
    fume problem in the even of a fire, though.
    
    And just think of the market for special saw blades, drill bits,
    and fasteners!
829.22CHART::CBUSKYMon Aug 13 1990 17:0014
Re: .12 - TV sighting of "plastic" lumber

I saw it again! It's a TV commercial for either DOW or DuPont. A young
boy his watching his father play in a softball game and he comments
about how bad a softball player he is and then goes on to describe his
father's job as "plastics re-cycling engineer" or some thing like
that. 

The picnic table is one of the examples given of new products and uses
they are finding for re-cycled plastics. 

Perhaps a phone call to DOW or DuPont could yield more information.

Charly
829.23slipperyGOBACK::FOXMon Aug 13 1990 17:027
    re .-1
    I'd worry about how slippery plastic would get for deckings, steps, and
    rails for that matter. Then maybe if they gave it a roughed-up finish
    like precast concrete it might not be so bad. Then again, that surface
    could wear off easily. Hmmm.
    
    John
829.24Its always somethingDEMING::TADRYMon Aug 13 1990 20:223
    I'd also worry about U.V. light degrading the material. 
    
    Ray
829.25Nat'l Geog. or Reader's DigestBCSE::WEIERTue Aug 14 1990 12:576
    I saw an ad in Natl Geog. about 6-10 mos. ago for recycling plastics,
    and I'm sure that park benches and stuff like that we in the ad.  The
    ad was for an oil company/refinery I believe.  I've gone back and
    looked for it, but it seems to have disappeared.  ... or was it
    Reader's Digest?  Hmmmm.  Check the Periodicals at your library -
    there's bound to be lots of articles (mentioning who's doing what).
829.26How about hardwood?SNDPIT::SMITHSmoking -&gt; global warming! :+)Tue Aug 14 1990 13:1310
    It doesn't strictly belong in here, but (to me at least) it's related:
    
    What kind of hardwood would I want to use for maximum hardness, freedom
    from warpage/shrinkage in changing humidity, and stuff like that?  I'm
    thinking of using aluminum channels for the base of my robot, but if
    wood is lighter and cheaper, why not go low tech?  I do feel kinds
    silly drilling and tapping pine 2x4s for 5/8-11, though.....  :+)
    
    Willie
    
829.27Finally found this note!ADTSHR::ALLOFA::SUTTONPushin' a rock...Tue Oct 09 1990 15:0012
  So there I was, catching up on _weeks_ of backlog reading, when I found
  a picture of a 'suit' sitting on a park bench, holding a plastic milk
  carton.  The caption reads:

  "Guy David, president of Anchor Plastics Ltd., of Elgin, Ill., shows
   off a bench made from recycled plastic milk jugs at the national
   Hardware Show in Chicago Sunday."

  This was in the Nashua Telegraph on Monday, Aug. 13.

  So there you go.
829.28NOTIME::SACKSGerald Sacks ZKO2-3/N30 DTN:381-2085Tue Oct 09 1990 16:323
And I just saw an old Popular Mechanics (circa 1988) that had a bunch of
articles on homes of the future.  One article was something about GE and
all-plastic homes (I guess they gave up on all-electric).
829.29Thanks!SNDPIT::SMITHSmoking -&gt; global warming! :+)Tue Oct 09 1990 16:509
    re: .28
    
    Thanks, I'll see if I can't get ahold of them!
    
    re: .29
    
    I called GE, they use wooden 2x4s in their "all-plastic" house...
    
    Willie
829.30ESCROW::KILGOREWild BillFri Oct 12 1990 15:404
    
    There's a picture of a park bench made of plastic 'lumber' in the
    latest Popular Science. Can't remember if they mentioned a source.